TM-10-3930-647-14-P Truck Forklift Gasoline Engine Driven Pneumatic Tires 4000-lb Capacity 144-In Lift Height Clark Model C500Y45 MHE 243 Manual

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TM-10-3930-647-14-P

TECHNICAL MANUAL
WARNING
WARNING - continued
WARRANTY
OPERATOR'S, ORGANIZATIONAL, DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE MANUAL INCLUDING REPAIR PARTS INFORMATION AND SUPPLEMENTAL MAINTENANCE INSTRUCTIONS)
OPERATOR'S, ORGANIZATIONAL, DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE MANUAL INCLUDING REPAIR PARTS INFORMATION AND SUPPLEMENTAL MAINTENANCE INSTRUCTIONS)
Distribution
OPERATOR'S, ORGANIZATIONAL, DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE MANUAL INCLUDING REPAIR PARTS INFORMATION AND SUPPLEMENTAL MAINTENANCE INSTRUCTIONS)
TABLE OF CONTENTS
TABLE OF CONTENTS - continued
TABLE OF CONTENTS - continued
TABLE OF CONTENTS - continued
SPECIFICATION
Figure 1-1. ForkliftTruck, C500-Y45
TIGHTENING TORQUE VALUES FOR STEEL THREADED FASTENERS
TIGHTENING TORQUE VALUES FOR STEEL THREADED FASTENERS - continued
INTRODUCTION
Table 1. SPECIFICATIONS
WHEELS
TRANSMISSION ASSEMBLY
Figure 1-2. Cooling System Diagram
SERVICE BRAKE AND INCHING CONTROL SYSTEM
SERVICE BRAKE AND INCHING CONTROL SYSTEM - continued
SERVICE BRAKE AND INCHING CONTROL SYSTEM - continued
HYDRAULIC SYSTEM
CARBURETOR
FLOAT SYSTEM
THE IDLE SYSTEM
THE IDLE SYSTEM - continued
POWER FUEL FEED SYSTEM
BACK SUCTION ECONOMIZER SYSTEM
BACK SUCTION ECONOMIZER SYSTEM - continued
CHOKE SYSTEM
STARTER MOTOR
OIL FILTERS
LIFT CYLINDER
BODY AND SEAT
Section II. PREPARATION FOR USE
Figure 2-2. Checking Engine Oil Level
GENERAL
TORQUE CONVERTER AND TRANSMISSION
TORQUE CONVERTER AND TRANSMISSION - continued
CONTROLS AND INSTRUMENTS.
LEGEND FOR FIGURE 3-2
Figure 3-2. Operators Controls and Instruments
PICKING UP THE LOAD.
DEPOSITING THE LOAD IN A STORAGE AREA.
OVERHEAD GUARD OPERATION.
EXTREME HEAT.
HUMID CLIMATES.
Section IV. PERIODIC INSPECTION, MAINTENANCE AND LUBRICATION
TABLE 3. PREVENTIVE MAINTENANCE INSPECTION
TABLE 3. PREVENTIVE MAINTENANCE INSPECTION - continued
TABLE 3. PREVENTIVE MAINTENANCE INSPECTION - continued
Figure 4-1. Lubrication Chart (Sheet 1 of 2)
Figure 4-1. Lubrication Chart (Sheet 2 of 2)
Figure 4-2. Opening Side Panel
Figure 4-3. Engine Compartment, Right Side
Figure 4-4. Element and Case
Figure 4-7. Checking Oil Level
Figure 4-10. Sump Screen Removal
Figure 4-11. Engine Compartment, Left Side
Figure 412. Transmission Refill Procedure
Figure 4-16. Sump Filter Assembly
Figure 4-17. Element Retainer Nuts
Figure 4-21. Fuel Filler Cap and Filter Screen
Figure 4-23. Cylinder Block Drain Location
Figure 4-24. Radiator Cap Sealing Surface
VISCOUS FAN
FAN AND ALTERNATOR BELT ADJUSTMENT
Figure 4-30. Pedal Adjustments
Figure 4-31. Master Cylinder Cross Section
Figure 4-32. Brake System Bleed Points
Figure 4-33. Pressure Bleeder Hook-up
Figure 4-34. Axle Adapter Bleed Points
BRAKE ADJUSTMENTS.
Figure 4-37. Parking Brake and Linkage
Figure 4-38. Checking Battery Specific Gravity
Figure 4-39. Battery Test Hook-up
ENGINE TUNE-UP.
Figure 4-41. Valve Arrangement
COMPRESSION CHECK.
Figure 4-44. Spark Plug Inspection Chart
SPARK PLUG WIRING REPLACEMENT.
Figure 4-45. Breaker Point Inspection
Figure 4-47. Filing Contact Points
POINT SET REPLACEMENT
Figure 4-51. Checking Timing with Timing Light
Figure 4-53. Intake Manifold Vacuum Test
Figure 4-54. Idle Mixture Adjustment
Figure 4-56. Pedal and Linkage Adjustment
Figure 4-57. Governor and Linkage Adjustment
STEERING SYSTEM ADJUSTMENT
STEERING SYSTEM ADJUSTMENT - continued
Typical Side & End Caps Security Check
Typical Pitman Arm Shaft Locknut Torque
STEERING SYSTEM ADJUSTMENT - continued
STEERING SYSTEM ADJUSTMENT - continued
Typical Drive Wheel Lug Nuts Torque
ELECTRICAL WIRING, SWITCHES, AND FUSES.
Figure 4-75. TRANSMISSION LINKAGE ADJUSTMENT
ADJUSTING TRANSMISSION SHIFT LINKAGE
1 -SPEED AND 2-SPEED HYDRATORK TRANSMISSION CHECKS
ADJUSTING TRANSMISSION SHIFT LINKAGE - continued
TRANSMISSION PRESSURE CHECKS
TRANSMISSION PRESSURE CHECKS - continued
TRANSMISSION PRESSURE CHECKS - continued
TRANSMISSION PRESSURE CHECKS - continued
TRANSMISSION PRESSURE CHECKS - continued
TRANSMISSION FLUID LEAK AGE CHECKS
NEUTRAL START SWITCH ADJUSTMENT
TIRE MAINTENANCE
TIRE INFLATION
LUBRICATION AND PREVENTIVE MAINTENANCE
LUBRICATION AND PREVENTIVE MAINTENANCE
DIRECTIONAL TREAD TIRES
SAFETY TIPS
SAFETY TIPS - continued
WHEELS AND WHEEL BEARINGS.
Figure 476. Bearing Details
ADJUSTMENT CHECK.
Figure 4-79. Axle End Details
Figure 4-80. Repack Axle End Bearings
Figure 4-82. Lift Chain Adjustment
Figure 4-85. Roller Clearance Check
Figure 4-86. Upper and Lower Upright Rollers Exposed
Figure 4-88. Outside Spanning Tool
Figure 4-89. Checking Roller Angle
Figure 4-91. Roller Centering Measurement
TABLE 4. TROUBLESHOOTING GUIDE
TABLE 4. TROUBLESHOOTING GUIDE - continued
TABLE 4. TROUBLESHOOTING GUIDE - continued
TABLE 4. TROUBLESHOOTING GUIDE - continued
TABLE 4. TROUBLESHOOTING GUIDE - continued
TABLE 4. TROUBLESHOOTING GUIDE - continued
TABLE 4. TROUBLESHOOTING GUIDE - continued
TABLE 4. TROUBLESHOOTING GUIDE - continued
TABLE 4. TROUBLESHOOTING GUIDE - continued
TABLE 4. TROUBLESHOOTING GUIDE - continued
TABLE 4. TROUBLESHOOTING GUIDE - continued
TABLE 4. TROUBLESHOOTING GUIDE - continued
TABLE 4. TROUBLESHOOTING GUIDE - continued
TABLE 4. TROUBLESHOOTING GUIDE - continued
TABLE 4. TROUBLESHOOTING GUIDE - continued
TABLE 4. TROUBLESHOOTING GUIDE - continued
TABLE 4. TROUBLESHOOTING GUIDE - continued
TABLE 4. TROUBLESHOOTING GUIDE - continued
TABLE 4. TROUBLESHOOTING GUIDE - continued
TABLE 4. TROUBLESHOOTING GUIDE - continued
TABLE 4. TROUBLESHOOTING GUIDE - continued
TABLE 4. TROUBLESHOOTING GUIDE - continued
Section V. REPAIR
GENERAL INSPECTION.
GENERAL REPAIR.
GENERAL REASSEMBLY.
REPAIR WELDING
REPAIR WELDING
Figure 5-1. Welding Repair of Carriage
Figure 5-2. Welding Repair of Fork Assembly
Figure 5-3. Welding Repair of Outer Rail Trunnion
Figure 5-4. Welding Repair of Outer Rail Assembly
Figure 5-5. Welding Repair of Inner Rail Assembly
Figure 5-6. Sheet Metal
Figure 5-7. Engine Mounts
TABLE 5. ENGINE WEAR LIMITS AND SERVICE SPECIFICATIONS
WEAR LIMITS
TABLE 5. ENGINE WEAR LIMITS AND SERVICE SPECIFICATIONS - continued
Figure 5-9. Checking Camshaft Lift
Figure 5-12. Rocker Arm Removal
Figure 5-14. Cylinder Head Removal
Figure 5-15. Cylinder Head and Camshaft
Figure 5-16. Valve Removal
Figure 5-18. Testing Valve Spring
Figure 5-21. Checking Cylinder Head Flatness
Figure 5-24. Reaming Valve Guides
Figure 5-26. Scrap Valve Welded In Place
Figure 5-29. Rocker Arm Retainer
WATER PUMP REMOVAL
REASSEMBLY
Figure 5-34. Removing Crankshaft PulIey Nut
Figure 5-36. Timing Gear Cover Parts
Figure 5-38. Camshaft Thrust Plunger Removal
CAMSHAFT AND TIMING GEARS INSTALLATION
Figure 5-43. Gear Timing
PISTONS, CONNECTING RODS AND CRANKSHAFT REMOVAL.
Figure 5-48. Flywheel Removal
FLYWHEEL RING GEAR REMOVAL
INSTALLATION
Figure 5-52. Forcing Cylinder Sleeve Up
Figure 5-55. Crankshaft Removal
FITTING NEW PISTON RINGS.
Figure 5-61. Checking Rod Alignment
Figure 5-63. Crankshaft End Play Check
Figure 5-66. Engine Balancer Assembly
CYLINDER SLEEVE INSTALLATION.
Figure 5-67. Oil Pump Assembly
Figure 5-68. Timing Oil Pump and Distributor
OIL PAN INSTALLATION
ARMATURE TESTS.
Figure 5-70. Starter Assembly
Figure 6-73. Undercutting Mica
BRUSH REPLACEMENT
Figure 5-79. Alternator Assembly
TROUBLE SHOOTING PROCEDURES
OVERCHARGED ENERGIZER
Figure 7. Checking rotor winding
INTRODUCTION
DISASSEMBLY
INSPECTION
RECTIFIER BRIDGE CHECK:
CHECKING STATOR WINDINGS
BEARING REPLACEMENT AND LUBRICATION
GENERATOR BENCH CHECK
INSTALLATION
IGNITION DISTRIBUTOR.
BUSHING REPLACEMENT.
CONTACT POINT PRESSURE.
GENERAL HAND TOOLS.
Figure 5-81. Carburetor Assembly
GENERAL HAND TOOLS - continued
REASSEMBLY
REASSEMBLY - continued
Figure 5-83. Fuel Pump
FUEL PUMP REPAIR.
Figure 5-84. Axle End Assembly
Figure 5-86. Removing Outer Bearing Nut
REMOVAL AND DISASSEMBLY.
Figure 5-91. Axle Adapter and Differential
Figure 5-92. Tooth Contact Patterns
REASSEMBLY.
HYDRATORK TRANSMISSION
HYDRATORK TRANSMISSION - continued
TRANSMISSION DISASSEMBLY
TRANSMISSION DISASSEMBLY - continued
TRANSMISSION DISASSEMBLY - continued
TRANSMISSION DISASSEMBLY - continued
TRANSMISSION DISASSEMBLY - continued
Output Shaft Assembly
TRANSMISSION DISASSEMBLY - continued
TRANSMISSION DISASSEMBLY - continued
Input Shaft Assembly
TRANSMISSION DISASSEMBLY - continued
TRANSMISSION DISASSEMBLY - continued
TRANSMISSION DISASSEMBLY - continued
TRANSMISSION DISASSEMBLY - continued
Clutch Pack Assembly
TRANSMISSION DISASSEMBLY - continued
Intermediate Shaft Assembly
Intermediate Shaft Assembly - continued
Disassembly
TRANSMISSION REASSEMBLY
Intermediate Shaft Assembly
Intermediate Shaft Assembly - continued
CLUTCH PACK HUB AND DRUM, PISTON AND DISC ASSEMBLY.
CLUTCH PACK HUB AND DRUM, PISTON AND DISC ASSEMBLY - continued
CLUTCH PACK HUB AND DRUM, PISTON AND DISC ASSEMBLY - continued
CLUTCH PACK HUB AND DRUM, PISTON AND DISC ASSEMBLY - continued
CLUTCH PACK HUB AND DRUM, PISTON AND DISC ASSEMBLY - continued
CLUTCH PACK HUB AND DRUM, PISTON AND DISC ASSEMBLY - continued
CLUTCH PACK HUB AND DRUM, PISTON AND DISC ASSEMBLY - continued
INPUT SHAFT ASSEMBLY
INPUT SHAFT ASSEMBLY - continued
INPUT SHAFT ASSEMBLY - continued
INPUT SHAFT ASSEMBLY - continued
INPUT SHAFT ASSEMBLY - continued
INPUT SHAFT ASSEMBLY - continued
INPUT SHAFT ASSEMBLY - continued
INPUT SHAFT ASSEMBLY - continued
INPUT SHAFT ASSEMBLY - continued
INPUT SHAFT ASSEMBLY - continued
INPUT SHAFT ASSEMBLY - continued
INPUT SHAFT ASSEMBLY - continued
INPUT SHAFT ASSEMBLY - continued
INPUT SHAFT ASSEMBLY - continued
INPUT SHAFT ASSEMBLY - continued
INSTALLATION
DISASSEMBLY OF CONTROL VALVE
DISASSEMBLY OF CONTROL VALVE - continued
CLEANING AND INSPECTION
REASSEMBLY OF CONTROL COVER
REASSEMBLY OF CONTROL COVER - continued
REASSEMBLY OF CONTROL COVER - continued
REASSEMBLY OF CONTROL COVER - continued
BRAKE REPAIRS
CLEANING AND INSPECTION.
REASSEMBLY AND INSTALLATION.
CLEANING AND INSPECTION.
INSTALLATION.
CLEANING AND INSPECTION.
Figure 5-133. Steering Gear
STEERING CYLINDER
Figure 5-134. Steering Cylinder Seals
Figure 5-135. Steering Valve Assembly
Figure 5-136. Power Steering Pump
DESCRIPTION AND PRINCIPLES OF STEER AND HYDRAULIC PUMPS.
POWER STEERING PUMP
DISSASSEMBLY
REASSEMBLY
HYDRAULIC PUMP
DISASSEMBLY
INSPECTION
REASSEMBLY
REASSEMBLY - continued
REASSEMBLY - continued
TROUBLE SHOOTING
DISASSEMBLY AND INSPECT ION
SPECIFICATIONS FOR TILT LOCK VALVE
HYDRAULIC VALVE
Figure 5-138. Hydraulic Valve Assembly
TILT CYLINDERS.
Tilt Cylinder
CLEANING AND INSPECTION.
REASSEMBLY.
Figure 5-141. Blocking Carriage
Figure 5-143. Securing Chains
INSTALLATION.
LIFT CYLINDER.
Figure 5-145. Upright Assembly
CLEANING AND INSPECTION.
Figure 5-146. Lift Cylinder
Figure 5-148. "V" Packings
Figure 5-149. "V" Packing Removal
Figure 5-151. End Cap Removal
Figure 5-154. Primary Piston Installation
Figure 5-155. Stationary Piston Installation
Figure 5-157. "V" Packing Tool
Figure 5-159. Top Bleeder Screw
Section 5-154. FULL FREE LIFT TRIPLE STAGE UPRIGHTS EQUIPPED WITH 6-ROLLER CARRIAGES
OPERATIONAL CHECKS & ADJUSTMENTS
WORK SAFELY
INTERMEDIATE RAILS
INTERMEDIATE RAILS - continued
INTERMEDIATE RAILS - continued
CARRIAGE CHAINS
CHECKING ROLL PATTERNS
HYDRAULIC CYLINDER AND SEALS
UPRIGHT RACKING
UPRIGHT RACKING - continued
LOAD TESTING
LOAD TESTING - continued
TESTING THE DRIFT OF THE UPRIGHT AND TILT CYLINDERS
TESTING THE DOWN DRIFT
REMOVE THE CARRIAGE
REMOVE THE CARRIAGE - continued
REMOVE THE CARRIAGE - continued
REMOVE THE CARRIAGE - continued
REMOVE THE CARRIAGE - continued
REMOVE THE CARRIAGE - continued
ADJUSTING CARRIAGE ROLLERS
ADJUSTING CARRIAGE ROLLERS - continued
ADJUSTING CARRIAGE ROLLERS - continued
ADJUSTING CARRIAGE ROLLERS - continued
ADJUSTING CARRIAGE ROLLERS - continued
ADJUSTING CARRIAGE ROLLERS - continued
ADJUSTING CARRIAGE ROLLERS - continued
ADJUSTING CARRIAGE ROLLERS - continued
ADJUSTING CARRIAGE ROLLERS - continued
ADJUSTING CARRIAGE ROLLERS - continued
ADJUSTING CARRIAGE ROLLERS - continued
ADJUSTING CARRIAGE ROLLERS - continued
ADJUSTING CARRIAGE ROLLERS - continued
ADJUSTING CARRIAGE ROLLERS - continued
ADJUSTING CARRIAGE ROLLERS - continued
ADJUSTING CARRIAGE ROLLERS - continued
ADJUSTING CARRIAGE ROLLERS - continued
ADJUSTING CARRIAGE ROLLERS - continued
Fig. 13011. OUTSIDE SPANNING TOOL
Upright 'Marking Block'
FULL FREE LIFT TRIPLE STAGE UPRIGHTS EQUIPPED WITH 6-ROLLER CARRIAGES
UPRIGHT RAILS TO ROLLERS
UPRIGHT RAILS TO ROLLERS - continued
UPRIGHT RAILS TO ROLLERS - continued
MEASURING RAIL-TO-ROLLER CEARANCE
MEASURING RAIL-TO-ROLLER CEARANCE - continued
MEASURING RAIL-TO-ROLLER CEARANCE
TOOLS
TOOLS - continued
MEASURING RAIL-TO-ROLLER CLEARANCE
MEASURING RAIL-TO-ROLLER CLEARANCE - continued
MEASURING RAIL-TO-ROLLER CLEARANCE - continued
MEASURING RAIL-TO-ROLLER CLEARANCE - continued
MEASURING RAIL-TO-ROLLER CLEARANCE - continued
MEASURING RAIL-TO-ROLLER CLEARANCE - continued
MEASURING RAIL-TO-ROLLER CLEARANCE - continued
MEASURING RAIL-TO-ROLLER CLEARANCE - continued
MEASURING RAIL-TO-ROLLER CLEARANCE - continued
MEASURING RAIL-TO-ROLLER CLEARANCE - continued
ADJUSTING RAIL-TO-ROLLER CLEARANCE
ADJUSTING RAIL-TO-ROLLER CLEARANCE - continued
ADJUSTING RAIL-TO-ROLLER CLEARANCE - continued
ADJUSTING RAIL-TO-ROLLER CLEARANCE - continued
ADJUSTING RAIL-TO-ROLLER CLEARANCE - continued
ADJUSTING RAIL-TO-ROLLER CLEARANCE - continued
ADJUSTING RAIL-TO-ROLLER CLEARANCE - continued
ADJUSTING RAIL-TO-ROLLER CLEARANCE - continued
ADJUSTING RAIL-TO-ROLLER CLEARANCE - continued
ADJUSTING RAIL-TO-ROLLER CLEARANCE - continued
ADJUSTING RAIL-TO-ROLLER CLEARANCE - continued
ADJUSTING RAIL-TO-ROLLER CLEARANCE - continued
ADJUSTING RAIL-TO-ROLLER CLEARANCE - continued
ADJUSTING RAIL-TO-ROLLER CLEARANCE - continued
ADJUSTING RAIL-TO-ROLLER CLEARANCE - continued
ADJUSTING RAIL-TO-ROLLER CLEARANCE - continued
ADJUSTING RAIL-TO-ROLLER CLEARANCE - continued
ADJUSTING RAIL-TO-ROLLER CLEARANCE - continued
ADJUSTING RAIL-TO-ROLLER CLEARANCE - continued
ADJUSTING RAIL-TO-ROLLER CLEARANCE - continued
ADJUSTING RAIL-TO-ROLLER CLEARANCE - continued
COUNTERWEIGHT.
FIGURE 6-7 RADIATOR REMOVAL
INSTALLATION
Trouble-shooting
SIDE SHIFT CYLINDER
Figure 6-8. SIDE SHIFT CYLINDER REMOVAL
Figure 6-9. Side Shift Cylinder
Troubleshooting
INSPECTION AND MAINTENANCE
ASSEMBLY
Figure 6-10.
EXHAUST SYSTEM
INSTALLATION
Gauge Removal 6-12
GAUGE REMOVAL
SEAT INSTALLATION
REMOVAL & INSPECTION.
REASSEMBLY OF STEER AXLE COMPONENTS.
STEER AXLE INSTALLATION
SECTION 7-1 ILLUSTRATED PARTS BREAKDOWN INDEX
SECTION 7-1 ILLUSTRATED PARTS BREAKDOWN INDEX
Engine Sub-assembly Mounting
Engine Sub-assembly Mounting - continued
Crankcase
GASKETS SETS FOR D176 WAUKESHA ENGINE
Crankcase
Short Block and Engine Gasket Sets
Crankshaft
Camshaft
Front End Cover
Front End Cover
Engine Balancer Assembly
Engine Mount
Governor
Oil Pan
Oil Pump Assembly
Engine Oil Filter
Fan And Drive
Water Pump Assembly
Engine Oil Lines
Cooling System
Manifold
Exhaust System
Air Cleaner
Fuel Pump
Fuel Lines And Filler Cap
Fuel Filter
Accelerator Pedal And Linkage
Carburetor
Torque Converter
CONVERTER PUMP
Clutch Pack Assembly
Transmission Assembly
Transmission Assembly - continued
Clutch Pack Assembly
Transmission Control Cover
Transmission Control Cover
Directional Control Linkage
DIRECTIONAL CONTROL LINKAGE
Hydratork Transmission
Hydratork Transmission - continued
Hydratork Transmission - continued
TRANSMISSION MOUNTING PARTS
Assembly Lists
Transmission Cooling Lines
Transmission Oil Filter
Starter Motor
Distributor
Alternator Mounting
E;ectyrical Assemblies Mounting
Electrical Assemblies Mounting
Alternator
Adjustable Headlamp
Stop and Tail Lamp
Wiring Harness - Engine End
Wiring Harness - Dash End
Axle Adaptor and Differential
Axle End Assembly
Blank Page
Brake Assembly
Parking Brake
Inching Check Valve
Hydraulic Brake Lines
Brake Pedal And Linkage
Master Cylinder Mounting
Drive Wheel and Tire
Steer Wheel and Tire
Parking Brake Linkage
STEERING GEAR ASSEMBLY
STEERING LINKAGE
BALL SOCKET ASSEMBLY
POWER STEERING CYLINDER ASSEMBLY
POWER STEERING CYLINDER ASSEMBLY
POWER STEERING CYLINDER ASSEMBLY - continued
POWER STEERING LINES
POWER STEERING PUMP ASSEMBLY
STEERING PUMP DRIVE
HYDRAULIC PUMP DRIVE
HYDRAULIC SUMP FILTER ASSEMBLY
HYDRAULIC PUMP ASSEMBLY
HYDRAULIC VALVE ASSEMBLY (CONTINUED)
HYDRAULIC VALVE ASSEMBLY (CONTINUED)
VALVE CONTROL LINKAGE
AUXILIARY VALVE ASSEMBLY
TILT LOCK VALVE ASSEMBLY
HYDRAULIC TILT LINES
MAIN HYDRAULIC AND LIFT LINES
HYDRAULIC VALVE MOUNTING
TILT CYLINDER ASSEMBLY
TILT CYLINDER MOUNTING
M0772 UPRIGHT ASSEMBLY
M0772 UPRIGHT ASSEMBLY - continued
LIFT CYLINDER ASSEMBLY
LIFT CYLINDER ASSEMBLY - continued
M0772 UPRIGHT ASSEMBLY
CARRIAGE ASSEMBLY
UPRIGHT SUPPORT
LOAD SAFETY RACK
M0772 UPRIGHT ASSEMBLY (CONTINUED)
FRAME AND COUNTERWEIGHT
INSTRUMENT PANEL
SEAT ASSEMBLY
SEAT MOUNTING
OVERHEAD GUARD
SHEET METAL AND TRIM
SHEET METAL AND TRIM
DATA PLATES AND DECALS
HOSE ADAPTATION KIT
HOSE ADAPTATION
SIDE SHIFTER CYLINDER
SIDE SHIFTER PACKAGE
CRANKCASE VENTILATION KIT
LIGHT INSTALLATION
AUXILIARY VALVE INSTALLATION KIT
NUMERICAL INDEX
NUMERICAL INDEX
NUMERICAL INDEX
NUMERICAL INDEX
NUMERICAL INDEX
SUPPLEMENTAL OPERATING, MAINTENANCE AND REPAIR PARTS INSTRUCTIONS
SUPPLEMENTAL OPERATING, MAINTENANCE AND REPAIR PARTS INSTRUCTIONS - continued
Fork Lift Truck
Section I GENERAL
Section II. MAINTENANCE
Special Tools and Equipment.
Section III. REPAIR PARTS SUPPLY
Submitting Requisitions.
Appendix A. SPECIAL NOTES AND CORRECTION
Appendix B. WARRANTY GUIDELINES
Appendix C. MAINTENANCE ALLOCATION CHART
Column Entries.
Section II. MAINTENANCE ALLOCATION CHART
Section II. MAINTENANCE ALLOCATION CHART
Section II. MAINTENANCE ALLOCATION CHART
Section II. MAINTENANCE ALLOCATION CHART
Section III. TOOL AND TEST EQUIPMENT REQUIREMENTS
Section IV. REMARKS
Appendix D. MAINTENANCE EXPENDITURE LIMITS
Appendix E. MAINTENANCE AND OPERATING SUPPLY LIST
Oil Can Points
Section I. OPERATOR/CREW
Operator Crew Preventive Maintenance Checks and Services
Operator Crew Preventive Maintenance Checks and Services - continued
Section II. ORGANIZATIONAL PMCS
Organizational Preventive Maintenance Checks and Services
Organizational Preventive Maintenance Checks and Services - continued
Appendix G. PRESCRIBED LOAD LIST/AUTHORIZED STOCKAGE LIST
Appendix H. DISTRIBUTION CODES
FLOW OF REQUISITIONS AND MATERIEL CHE PARTS (NSN)
FLOW OF REQUISITIONS AND MATERIEL CHE PARTS (NON-NSN)
Appendix K. SAMPLE FORMAT - MILSTRIP REQUISITION FOR CHE (NSN)
Appendix K. SAMPLE FORMAT - MILSTRIP REQUISITION FOR CHE (NSN) - continued
SAMPLE FORMAT - MILSTRIP REQUISITION FOR CHE (NON-NSN)
SAMPLE FORMAT - MILSTRIP REQUISITION FOR CHE (NON-NSN) - continued
SAMPLE FORMAT - MILSTRIP REQUISITION
INSTRUCTIONS
Wiring Diagram
The Metric System and Equivalents
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RECOMMENDED CHANGES TO EQUIPMENT TECHNICAL PUBLICATIONS
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REVERSE OF DA FORM 2028-2
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REVERSE OF DA FORM 2028-2
RECOMMENDED CHANGES TO EQUIPMENT TECHNICAL PUBLICATIONS
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Distribution
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RECOMMENDED CHANGES TO EQUIPMENT TECHNICAL PUBLICATIONS
REVERSE OF DA FORM 2028-2
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RECOMMENDED CHANGES TO EQUIPMENT TECHNICAL PUBLICATIONS
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RECOMMENDED CHANGES TO EQUIPMENT TECHNICAL PUBLICATIONS
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REVERSE OF DA FORM 2028-2
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