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TABLE 4. TROUBLESHOOTING GUIDE (Continued)
REMEDY
PROBABLE CAUSE
TROUBLE
4. STARTING MOTOR (Continued)
Starting motor pinion gear jammed Remove starting motor and reinstall.
Starting motor does not
Replace defective driving gear.
in flywheel drive gear
crank engine
(continued)
Clean and lubricate drive
Dirty drive mechanism
mechanism.
Replace Relay Switch.
Faulty Relay Switch
Replace fuse.
Ignition fuse blown
Replace switch.
Faulty ignition switch
Replace switch.
Faulty Neutral starting
switch
5. BATTERY, LIGHTS AND HORN
Add distilled water to bring level above
Battery solution level low
Battery discharged
plates; inspect for cracked case.
Replace battery.
Short in battery cell
Inspect generator, fan belt, and
Generator not charging
regulator.
Clean and tighten connections; replace
Loose or dirty connections;
cables.
broken cables
Tune up engine; charge battery.
Excessive use of starting motor
Recharge or replace battery. Use
Idle battery, or excessive use
lights sparingly.
of lights with engine at idle
Replace defective wiring.
Short circuits
Inspect for short circuit or excessive
Overheated battery
Battery (other troubles)
generator charge.
Inspect for overcharging and over-
Case bulged (or out of shape)
tightening of holddown screws.
Clean and tighten; replace broken
Loose or dirty connections;
Light switch
wire.
broken wire
4-80
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