TM-10-3930-222-35 Truck Lift Fork Gasoline Pneumatic-Tired Wheels 15 000-Pound Capacity Manual

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TM-10-3930-222-35

DEPARTMENT OF THE ARMY TECHNICAL MANUAL
Direct Support, General Support, and Depot Maintenance Manual
Figure 71.1. Torque converter components.
SECTION IX.1. WHEELS (GROUP 13)
Figure 85.1. Hydrovac brake booster.
By Order of the Secretary of the Army:
Direct Support, General Support, and Depot Maintenance Manual
By Order of the Secretary of the Army:
Direct Support, General Support, and Depot Maintenance Manual
Alternator (Army Model MHE 223)
Figure 24.1. Alternator, exploded view (Army model MHE 223).
Figure 24.2. Installing alternator brushes (Army model 222)
Inspection of parts.
Figure 24.4. Checking the alternator stator (Army model MHE 223)
Figure 24.5. Checking alternator diodes (A
APPENDIX REFERENCES
APPENDIX REFERENCES
TABLE OF CONTENTS
CHAPTER 1 INTRODUCTION
Section II. DESCRIPTION AND DATA
CHAPTER 2 MAINTENANCE INSTRUCTIONS
Figure 1. Transmission and torque converter troubleshooting chart.
Section III. ENGINE (GROUP 01)
Figure 2. Transmission control valve and linkage.
Figure 3 . Removing engine assembly, torque converter, and transmission.
Timing Gear Cover
Figure 4-Continued.
Figure 5. Timing gear over. exploded view.
Figure 6. Crankshaft and camshaft timing gears, showing correct alinement of timing marks.
Figure 7. Camshaft, exploded view.
Figure 8. Compressing valve spring..
Valve Springs and Locks
Figure 9 -Continued.
Crankshaft Bearings
Figure 10. Crankshaft, connecting rod, and piston, exploded view.
Figure 11. Punch marks on cylinder block and crankshaft bearing caps.
Figure 12. Shimstock method of checking crankshaft bearing clearance.
Figure 13. Connecting rod mounted in alining fixture.
Figure 14. Installing piston with piston ring compressor
Figure 15. Fitting piston pin.
Cylinder Block
Figure 16. Measuring ring gap.
Figure 17. Checking piston ring side clearance.
Figure 18. Fitting piston to cylinder bore.
Figure 19. Measuring piston.
Section IV. FUEL SYSTEM (GROUP 03) AND COOLING SYSTEM (GROUP 05)
Figure 20. Carburetor, exploded view
Figure 21. Governor, exploded view.
Figure 22. Radiator and attaching parts
Make the following tests:
Figure 23. Starting motor, exploded view.
Armature.
Figure 24. Generator, exploded view.
Disassembly.
Transmission Pressure Settings
Figure 25. Overhead side view of transmission and linkage, installed on truck.
Figure 26. Front view of transmission, attached to torque converter.
Figure 27. Forward-and-reverse clutch pack, mounted to drive plate.
Figure 28. Removing forward-and-reverse clutch pack.
Figure 29. Left side view of transmission and control valve, showing oil check ports.
Figure 30. Front view of transmission, removed from truck.
Figure 31. Ring gear assembly, removed from transmission.
Figure 32. Planetary carriage assembly, exploded view.
Figure 33. Planetary carriage assembly, installed on transmission.
Figure 34. Planetary carriage assembly, removed from transmission.
Figure 35. Rear cover and bearing cap, installed or transmission case.
Figure 36. Removing high4dloow clutch pack.
Figure 37. Reaction anchor installed in transmission case.
Figure 38. Transmission gear assembly exploded view..
Figure 39. Idler gear assembly and cluster gear assembly, installed in transmission case.
Figure 40. Forward-and-reverse clutch assembly, exploded view.
Figure 41. Front end housing assembly, removed from transmission.
Figure 42. Clutch ring installed on front end housing assembly.
Figure 43. Checking for " ishing"of separator plate.
Figure 44 . Assembled retraction springs installed on lugs of separator plate.
Figure 45. Alinement of retraction springs, friction disk, and separator plates.
Figure 46. Installing friction disk and separator plate.
Figure 47. Friction disks installed with slots alined
Figure 48. Installing thrust washer and forward drive shaft assembly.
Figure 49. Installing thick separator plate and clutch ring.
Figure 50. Friction disks alined with the blind spline on the forward drive shaft assembly.
Figure 51. Retraction springs installed in slots of clutch ring.
Figure 52. Sixth separator plate resting on retraction springs.
Figure 53. Installing forward drive gear on gear assembly
Figure 54. Bearing and retaining ring installed on forward drive shaft.
Figure 55. Ring seals installed on forward-and-reverse clutch assembly and forward drive shaft.
Figure 56. High-and-low clutch assembly, exploded view.
Figure 57. Installing rear end housing on clutch hub.
Figure 58. Bearing installed on rear end housing.
Figure 59. Separator plate, high gear clutch hub, and disk ring installed on rear end housing.
Figure 60. Checking- for "dishing" of separator plates of high-and-low clutch assembly.
Figure 61. Friction disk installed and alined
Figure 62. Thick separator -plate installed on high gear clutch hub.
Figure 63. Disk ring installed on high gear clutch hub.
Figure 64. Friction disk and clutch springs installed on high gear clutch hub.
Figure 65. Separator plate with lugs resting on springs.
Figure 66. High-and-low clutch assembled.
Figure 67. Seal rings installed on high-and-low clutch hub.
Figure 68. Torque converter with housing removed.
Figure 69. Mounting locknut on torque converter, viewed through starter opening.
Figure 70. Torque converter mounting plate and hub.
Figure 71. Torque converter, exploded view.
Figure 72. Transmission control valve mounted on transmission case.
Figure 73. Transmission control valve and attaching parts.
Figure 74. Transmission control valve, exploded view.
Figure 75. Drive shaft, exploded view.
Steering Spindles and Kingpins
Figure 76. Steering axle with center arm, exploded view.
Figure 77. Drive axle housing and shaft, exploded view.
Differential and Carrier Assembly
Figure 78. Drive axle and differential and carrier assembly, installed on truck.
Figure 79. Differential assembly showing bearing caps.
Figure 80. Differential and gear assembly
Figure 81. Drive axle differential assembly, exploded view.
Figure 82. Carrier assembly showing yoke fitting and pinion shaft.
Figure 83. Differential carrier assembly, exploded view.
Section IX. BRAKES (GROUP 12)
Figure 85. Hydraulic brake mater cylinder, exploded view.
Section X. STEERING (GROUP 14) AND BODY (GROUP 18)
Steering Hydraulic Pump
Figure 87. Steering gear, exploded view.
Figure 88. Steering wheel with puller attached.
Figure 89. Steering hydraulic pump, exploded view.
Figure 90. Steering booster cylinder, exploded view.
Section XI. HYDRAULIC LIFT AND PUMP (GROUP 24)
Figure 91. Main hydraulic pump and pump drive shaft assembly, installed on truck.
Figure 92.. Main hydraulic pump, exploded view.
Figure 93. Hydraulic pump drive shaft assembly, exploded view.
Figure 94. Hydraulic control view and linkage, installed on truck.
Figure 95. Hydraulic control valve linkage, exploded view.
Figure 95-- Continued.
Figure 96. Hydraulic control value, exploded view.
Figure 96--Continued
Figure 97. Flow divider, showing attaching parts.
Figure 98 Tilt control value, exploded view.
Figure 99. Hydraulic tank, exploded view
Figure 99--Continued
Figure 100. Tilt cylinder, exploded view.
Figure 101. Hoist cylinder, exploded view.
Figure 102. Fork carriage, exploded view
Figure 103. Crank assembly and lead screws, exploded view.
Figure 104. Cable chain
Figure 105. Upright assembly, partially exploded
Figure 105---Continued.
Figure 106. Installing fittings on high pressure hose.
Figure 108. Lubricating and tightening fitting on medium pressure hose.
APPENDIX REFERENCES
INDEX
INDEX - CONT
INDEX - CONT
TM-10-3930-222-35
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