|
| |
- TECHNICAL MANUAL
- WARNING
- TABLE OF CONTENTS
- LIST OF ILLUSTRATIONS
- LIST OF ILLUSTRATIONS - CONT
- LIST OF TABLES
- CHAPTER 1 INTRODUCTION\
- Table 1-1. Repair and
Replacement Standards
- Table 1-1. Repair and
Replacement Standards - Continued
- Table 1-1. Repair and
Replacement Standards - Continued
- Table 1-2. Specific Torque
Specifications
- CHAPTER 2 DIRECT SUPPORT AND
GENERAL SUPPORT MAINTENANCE INSTRUCTIONS
- Table 2-1. Troubleshooting -
Continued
- Table 2-1. Troubleshooting -
Continued
- Section III. GENERAL
MAINTENANCE INSTRUCTIONS
- Section IV. REMOVAL AND
INSTALLATION OF MAJOR COMPONENTS AND ASSEMBLIES
- Hydraulic Pump, Installation
- Figure 2-2. Steering gear,
removal and installation.
- Figure 2-3. Transmission
linkage, removal and installation.
- Figure 2-4. Towing shackle,
removal and installation.
- Figure 2-5. Counterweight,
removal and installation.
- Engine and Transmission,
Cleaning and Inspection
- Engine and Transmission
Installation
- Figure 2-8. Flywheel housing
timing cover, removal and inspection
- Engine Test
- Transmission Removal
- Front Drive Axle
Installation
- Figure 2-10. Rear steering
axle, removal and installation.
- CHAPTER 3 REPAIR OF
HYDRAULIC SYSTEM
- Figure 3-1. Hydraulic system
diagram.
- Section II. CLUSTER CYLINDER
- Cluster Cylinder, Cleaning,
Inspection and Repair
- Section III. SINGLE LIFT
CYLINDER
- Figure 3-4. Single lift
cylinder, disassembly and reassembly.
- Section IV. HYDRAULIC
RESERVOIR
- Figure 3-5. Hydraulic
reservoir, disassembly and reassembly.
- Section V. HYDRAULIC CONTROL
VALVE
- Hydraulic Control Valve,
Cleaning, Inspection and Repair
- Figure 3-7. Hydraulic
control valve, disassembly and reassembly.
- Hydraulic Valve, Pressure
Check
- Figure 3-8. Hydraulic
control valve pressure check.
- Section VI. HYDRAULIC PUMP
- Figure 3-9. Hydraulic pump,
disassembly and reassembly.
- Section VII. MAST AND
CARRIAGE
- Hydraulic Carriage,
Cleaning, Inspection and Repair
- Figure 3-12. Mast stud
bearing locations.
- Hydraulic Carriage,
Reassembly and Installation
- Figure 3-14. Hydraulic mast,
disassembly and reassembly (180 inch lift) (sheet 1 of 2).
- Figure 3-14. Hydraulic mast
disassembly and reassembly (100 inch lift) (sheet 2 of 2)
- Mast Assembly, Cleaning,
Inspection and Repair
- CHAPTER 4 REPAIR OF
ELECTRICAL SYSTEM
- Figure 4-1. Alternator,
disassembly and reassembly.
- Drive End Frame Test.
- Slip Ring Service.
- Section II. STARTER
- Figure 4-9. Starter,
disassembly and reassembly.
- Starter, Cleaning,
Inspection and Repair
- Figure 4-10. Test circuit
for pinion clearance check.
- CHAPTER 5 REPAIR OF FUEL
SYSTEM
- Section II. CARBURETOR
- Figure 5-2. Carburetor,
disassembly and reassembly.
- Carburetor, Cleaning,
Inspection and Repair
- CHAPTER 6 REPAIR OF COOLING
SYSTEM
- Figure 6-1. Reverse flushing
cooling system.
- Figure 6-2. Radiator,
disassembly and reassembly.
- CHAPTER 7 REPAIR OF WHEELS
AND TIRES
- Figure 7-2. Checking bull
gear face and teeth runout.
- Drive Wheel, Reassembly and
Installation
- Tire Installation
- CHAPTER 8 REPAIR OF STEERING
SYSTEM
- Section II. REPAIR OF
STEERING CYLINDER
- Figure 8-2. Power steering
cylinder, disassembly and reassembly.
- Section III. STEERING GEAR
VALVE
- Figure 8-3. Steering gear
valve, disassembly and reassembly.
- Steering Gear Valve,
Cleaning, Inspection and Repair
- Oil seal lip must face away
from plate
- Column Reassembly.
- CHAPTER 9 REPAIR OF BRAKE
SYSTEM
- Section II. WHEEL CYLINDER
- Section III. MASTER CYLINDER
- Section IV. PARKING
- Figure 9-4. Parking brake,
disassembly and reassembly.
- CHAPTER 10 REPAIR OF FRONT
AND REAR AXLES AND DRIVE SHAFT
- Figure 10-1. Steering axle,
disassembly and reassembly.
- Section II. DRIVE SHAFT
- Section III. FRONT DRIVE
AXLE
- Drive Axle and Axle Shaft,
Cleaning,Inspection and Repair
- Section IV. DIFFERENTIAL
- Figure 10-6. Differential,
disassembly and reassembly.
- Differential, Reassembly and
Installation
- Figure 10-8. Adjusting
differential backlash.
- Figure 10-9 Differential
gear tooth patterns.
- CHAPTER 11 ENGINE REPAIR
INSTRUCTIONS
- Valves must be installed in
the same cylinders from which they were removed.
- Valve Mechanism, Cleaning,
Inspection and Repair
- Figure 11-5. Insert and
counter bore dimensions.
- Figure 11-8. Checking valve
face.
- Valve Mechanism, Reassembly
and Installation
- Section II. OIL PAN, OIL
PUMP AND PRESSURE RELIEF VALVE
- Figure 11-12. Oil pan and
filler blocks, removal and installation.
- Oil Pan Cleaning, Inspection
and Repair
- Figure 11-13. Oil pump,
removal and installation.
- Oil Pressure Relief Valve,
Removal and Disassembly
- Section III. PISTONS AND
CONNECTING RODS
- Piston and Connecting Rod,
Cleaning, Inspection and Repair
- Figure 11-18. Piston and
connecting rod, disassembly and reassembly.
- Check piston ring gap as
follows:
- Piston and Connecting Rod,
Reassembly and Installation
- Section IV. TIMING GEARS AND
CAMSHAFT
- Figure 11-25. Gear cover and
fan drive, disassembly and reassembly
- Gear Cover and Fan Drive,
Reassembly and Installation
- Figure 11-27.Camshaft,
disassembly and reassembly.
- Camshaft, Reassembly and
Installation
- Section V. FLYWHEEL AND
FLYWHEEL HOUSING
- Flywheel Housing, Removal
and disassembly
- Flywheel Housing Cleaning,
Inspection and Repair
- Section VI. CRANKSHAFT AND
MAIN BEARINGS
- Figure 11-39. Crankshaft and
main bearings, disassembly and reassembly.
- Section VII. CLYINDER BLOCK
- Figure 11-41. Cylinder
block, disassembly and reassembly
- Cylinder Block, Cleaning,
Inspection and Rpair
- Engine Run In and Test
- CHAPTER 12 TRANSMISSION
REPAIR INSTRUCTIONS
- Figure 12-2. Control lever
linkage, disassembly and reassembly.
- Transmission Controls,
Cleaning, Inspection and Repair
- Section II. TRANSMISSION
CONTROL VALVE
- Figure 12-5. Transmission
control valve, disassembly and reassembly.
- Section III. TRANSMISSION
AND TORQUE CONVERTER
- Figure 12-7. Transmission
and torque converter, disassembly and reassembly.
- Remove forward gear and
shaft.
- Transmission and Torque
Converter, Cleaning, Inspection and Repair
- Install idler gear and
shaft:
- Transmission Pressure Test
- Figure 12-13. Transmission
pressure tap port locations.
- APPENDIX A REFERENCES
- Lubrication
- INDEX
- INDEX - CONT
- INDEX - CONT
- INDEX - CONT
- INDEX - CONT
- INDEX - CONT
- INDEX - CONT
- BLANK PAGE
- TM-10-3930-630-34
- By Order of the Secretary of
the Army:
- RECOMMENDED CHANGE TO
EQUIPMENT TECHNICAL PUBLICATION
|
|
Click
here for thousands of PDF manuals