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• DEPARTMENT OF THE ARMY TECHNICAL MANUAL
• WARNING
• MAINTENANCE MANUAL
• TABLE OF CONTENTS
• TABLE OF CONTENTS - CONT
• LIST OF ILLUSTRATIONS
• LIST OF ILLUSTRATIONS - CONT
• LIST OF TABLES
• CHAPTER 1 INTRODUCTION
• Figure 1-1. Fork Lift Truck, Right side View.
• Tabulated Data
• Differences in Models
• CHAPTER 2 DIRECT SUPPORT AND GENERAL SUPPORT
• Table 2-1. Troubleshooting
• Table 2-1. Troubleshooting - CONT
• Table 2-1. Troubleshooting - CONT
• Section III. REMOVAL AND INSTALLATION OF MAJOR COMPONENTS AND ACCESSORIES
• Figure 2-1. Top Front View of Engine.
• Figure 2-2. Right Hand View of Engine
• Figure 2-3. Engine Mount, Exploded View
• Carriage, Mast, and Lift Cylinder
• Figure 2-5. Carriage Load Backrest and Forks, Exploded View.
• Figure 2-6. Chain Anchors, Removal and Installation.
• Figure 2-7. Mast Assembly, Removal and Installation.
• Steering Gear
• Centering the steering wheel.
• Thrust adjustment.
• Axle/adapter and Differential
• Figure 2-11. Ring Gear and Pinion Tooth Contact Patterns.
• Transmission
• Figure 2-12. Transmission Test Setup.
•  Rear Axle
•  Steering Axle Linkage Adjustment.
•  Steering Axle Linkage Adjustment - CONT
• CHAPTER 3 REPAIR OF MAST ASSEMBLY
• Figure 3-1. Mast Assembly, Exploded View.
• Cleaning and Inspection
• CHAPTER 4 REPAIR OF HYDRAULIC SYSTEM
• Figure 4-1. Lift Cylinder, Exploded View.
• Cleaning and Inspection
• Figure 4-2. Hydraulic Pump, Exploded View.
• Cleaning and Inspection
• Testing
• Section IV. HYDRAULIC CONTROL VALVE
• Figure 4-4. Inlet Value Section, Exploded View.
• Figure 4-5. Outlet Valve Section, Exploded View.
• Section V. TILT LOCK VALVE
• Section VI. CARRIAGE, LIFT CHAINS, AND ROLLERS
• Figure 4-7. Lift Chains and Rollers, Exploded View.
• Section VII. HYDRAULIC OIL TANK
• CHAPTER 5 REPAIR OF ELECTRICAL SYSTEM
• Figure 5-1. Alternator, Exploded View.
• Section II. STARTER MOTOR
• Figure 5-2. Starter Motor, Exploded View.
• Cleaning, Inspection, and Repair
• Figure 5-3. Circuit for Checking Pinion Clearance.
• Figure 5-4. Engine Starter No-load Test Setup.
• CHAPTER 6 REPAIR OF FUEL SYSTEM
• Figure 6-1. Carburetor, Exploded View.
• Cleaning and Inspection
• Section III. GOVERNOR
• Section IV. FUEL TANK
• Section IV. FUEL TANK
• CHAPTER 7 REPAIR OF COOLING SYSTEM
• CHAPTER 8 REPAIR OF STEERING GEAR
• Figure 8-1. Steering Gear, Exploded View.
• Reassembly
• Installation
• CHAPTER 9 REPAIR OF ENGINE
• Section III. TORQUE SPECIFICATIONS
• Section IV. ENGINE OVERHAUL
• Figure 9-1. Cylinder Head, Exploded View.
• Section VI. INTAKE AND EXHAUST VALVES
• Figure 9-6. Valves and Camshaft, Exploded View.
• Cleaning, Inspection, and Repair
• Figure 9-8. Valve Guide Installation Dimensions.
• Valve Adjustment
• Section VII. OIL PAN, OIL PUMP, AND FILLER BLOCKS
• Removal
• Installation
• Figure 9-17. Filler Blocks Installed on Engine.
• Section VIII. GEAR COVER AND IDLER GEAR
• Figure 9-19. Gear Cover and Idler Gear, Exploded View.
• Figure 9-20. Piston, Connecting Rod, Crankshaft and Flywheel, Exploded View.
• Section IX. FLYWHEEL AND FLYWHEEL HOUSING
• Installation
• Section X. PISTONS AND CONNECTING RODS
• Reassembly and Installation
• Section XI. MAIN BEARINGS AND CRANKSHAFT
• Figure 9-26. Cylinder Block and Related Parts, Exploded View.
• Reassembly and Installation
• Section XII. CAMSHAFT
• Cleaning and Inspection
• Section XIII. CYLINDER BLOCK
• Cleaning
• CHAPTER 10 WHEELS AND TIRES
• CHAPTER 11 REPAIR OF BRAKES
• Cleaning and Inspection
• Section III. BRAKE MASTER CYLINDERS
• Section IV. WHEEL CYLINDERS
• Section V. HAND BRAKE SHOES
• Cleaning and Inspection
• Section VI. SERVICE BRAKES
• Figure 11-6. Service Brake Assembly, Removal and Disassembly.
• CHAPTER 12 REPAIR OF FRONT AXLE
• Section III. AXLE ADAPTER AND DIFFERENTIAL
• Figure 12-1.1. Axle Adapter and Differential
• Cleaning and Inspection
• CHAPTER 13 REPAIR OF REAR AXLE
• Section III. REAR (STEER) AXLE
• Figure 13-1.1. Rear Steering Axle Assembly, Exploded View.
• CHAPTER 14 REPAIR OF TRANSMISSION
• Figure 14-1. Transmission Control Lever and Linkage, Exploded View.
• Section II. TRANSMISSION OVERHAUL
• Figure 14-2. Transmission Assembly, Exploded View.
• Figure 14-3. Reverse Clutch Pack, Exploded View.
• Figure 14-4. Forward Clutch Pack, Exploded View.
• Figure 14-5. Transmission Torque Converter Housing and Related Parts, Exploded View.
• Disassembly
• Figure 14-6. Control Valve, Exploded View.
• Figure 14-7. Control Valve Associated Parts, Exploded View.
• Table 14-1. Transmission Spring Inspection
• Figure 14-9. Input Shaft Installation
• Installation
• APPENDIX A REFERENCES
• INDEX
• INDEX - CONT
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• BLANK PAGE
• TM-10-3930-632-34
• By Order of the Secretary of the Army:
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