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Flywheel Housing Cleaning, Inspection and Repair
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TM-10-3930-630-34 Truck Lift Fork GED Solid Rubber Tired Wheels 4000 lbs Capacity 100 and 180 Inch Lift Manual
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Figure 11-39. Crankshaft and main bearings, disassembly and reassembly.
TM 10-3930-630-34
Section VI. CRANKSHAFT AND MAIN BEARINGS
Blow out oil passages with filtered compressed air.
11-34. Description
b. Place crankshaft in "V" blocks. Place oil soaked
The crankshaft is forged of special heat treated steel.
paper strips in blocks before installing crankshaft to
Rifle drilled passages carry oil to the connecting rods
prevent marring of bearing surfaces.
and main bearings.
c.  Take a dial indicator reading at the center main
bearing journal. Total run-out for center main bearing
11-35. Crankshaft and Main Bearing, Removal and
journal must not exceed 0.002 inch (0.050 mm).
Disassembly
d. Check the main bearing and connecting rod
a. Removal
journals  for  out-of-round  or  tapered  condition.
(1)  Refer to paragraph 2-22, drain the engine
Maximum allowable out-of-round condition is 0.0005
oil and remove the engine from the truck.
inch (0.0127 mm).
(2)  Install the engine in an engine stand.
e. If journals are scored or worn, the crankshaft
(3)  Refer to paragraph 11-7 and remove the oil
must be reground or replaced.
pan. Refer to paragraph 11-17 and remove connecting
f.  Measure diameter of connecting rod journals.
rod bearing caps and bearings.
(1)  Diameter must be 2.0627 to 2.0618 inches
(4)  Refer to paragraph 11-21 and remove the
(52.39 to 52.37 mm).
gear cover and fan drive.
(2)  Minimum diameter wear limit is 2.0609
(5)  Refer to paragraph 11-28 and remove the
inches (52.34 mm).
flywheel.
g. Measure diameter of main bearing journals.
(6)  Refer to paragraph 11-31 and remove the
(1)  diameter should be 2.3752 to 2.3744
flywheel housing.
inches (60.33 to 60.30 mm).
(7)  Refer to paragraph 11-10 and remove the
(2)  Minimum diameter wear limit is 2.3734
oil pump.
inches (60.28 mm).
b.  Disassembly. Disassemble the crankshaft and
h. Do not grind crankshaft journals to remove more
main bearings in numerical sequence as illustrated in
than 0.040 inch (1.01 mm).
i.  When reground, the crankshaft fillet radii must
be within limits and must be perfectly blended into thrust
11-36. Crankshaft and Main Bearing, Cleaning,
and bearing surfaces as shown on figure 11-40.
Inspection and Repair
a. Clean crankshaft with cleaning compound,
solvent (Fed. Spec. P-D-680) and dry thoroughly.
11-25

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