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 Table 3-1. Preventive Maintenance Checks and Services - Continued
Operator
B-Before operation
A-After operation
Item
Daily
W
D-During operation
W-Weekly
Number
B
D
A
Item to be inspected
Procedure
Reference
4
X
Hydraulic Oil Reservoir
Check fluid level. Add fluid
Fill to cover bottom of
if needed. Check for a dirty
strainer with mast down.
breather cap strainer or
Refer other maintenance to
filter screen.
organizational personnel.
5
X
Lights
Check operation.
Refer maintenance to
organizational personnel.
6
X
Horn
Check operation.
Refer maintenance to
organizational personnel.
7
X
Brakes
Check for strong pressure
when brake pedal is pushed
8
X
Lift and Tilt Control
Check for proper lift and tilt
operation.
Check for loose mounting
9
X
Controls and Instruments
and damage. With unit
operating, check for proper
operation.
Section IV. TROUBLESHOOTING
3-5. Troubleshooting
Troubleshooting is performed at organization and higher
levels.
Section V. MAINTENANCE OF ELECTRICAL SYSTEM
light switch and check that headlight and tail light
3-6. General
operate.
The operator is responsible for checking the proper
c. Stoplight Switch, and Stoplight. Depress
operation of the hour meter, light switch, emergency stop
brake pedal and check that stoplight operates.
switch, stoplight switch, headlight, stop and tail light. and
d. Emergency Stop Switch. With no load and
the horn assembly. Any defect in operation must be
the truck moving slowly, push the emergency stop
reported to organizational personnel.
switch. The truck should immediately stop and power
a. Hour Meter. During operation of the truck,
removed from the truck drive.
check that hour meter is recording elapsed operating
e. Horn Assembly. Press horn button and listen
time.
for horn.
b. Light Switch, Headlight and Tail Light. Pull
Section VI. MAINTENANCE OF BRAKE SYSTEM
organizational personnel.
3-7. General
3-9. Master Cylinder
The operator is responsible for testing the brake
Remove cap and check fluid level. If needed, fill with
assembly and servicing the master cylinder.
brake fluid to within 1/4 inch of top. Replace cap. Refer
3-8. Brake Assembly
other maintenance to organizational personnel.
Push the brake pedal to test for strong hydraulic
pressure.
Refer any needed maintenance to
3-2
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