CHAPTER 1 DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE INSTRUCTIONS

CHAPTER 2

DIRECT SUPPORT AND GENERAL SUPPORT

MAINTENANCE INSTRUCTIONS

Section I. REPAIR PARTS, SPECIAL TOOLS, AND EQUIPMENT

2-3. Maintenance Repair Parts

2-1. Tools and Equipment

Repair parts and equipment are listed and

There are no tools and equipment issued with or

illustrated in the repair parts and special tools

authorized for the F 60-24PS-180 Forklift Truck.

manual, TM 10-3930-624-35P.

2-2. Special Tools and Equipment

There are no special tools and equipment issued

with or authorized for the F 60-24PS-180 Forklift

Truck.

Section II. TROUBLESHOOTING

2-5.

Troubleshooting

2-4. General

Malfunctions shall be limited to the scope of

Table 2-1 provides information for diagnosing and

maintenance a l l o c a t e d t o d i r e c t s u p p o r t and

correcting improper operation or failure of the

general support maintenance by the Maintenance

forklift truck components. Each symptom is

Allocation Chart.

followed by a list of probable causes and possible

remedies.

Table 2-1. Troubleshooting

Corrective Action

Probable Cause

Malfunction

a. Let truck stand. When the water

a. W ater in the fuel.

1. Engine hard to start or will not

has settled to the bottom. drain

start.

from carburetor (para 3-2), fuel

pump sediment bowl. and fuel

tank (para 3-4).

b. Check fuel lines. carburetor

b. Gasoline flow obstructed.

screen, fuel valves in fuel pump.

and fuel pump sediment howl.

Locate and remove obstructions.

c. Replace with new wires.

c. Defective wires.

d. Valves not seating properly (Grind

d. No compression.

valves (para 3-12).

a. Drain tank. Refill with fresh fuel

a. Dirt in fuel.

2. Engine stops suddenly.

only after sediment bowl. car-

buretor (para 3-21. and fuel tank

(para 3-4) have been cleaned.

b. Clean carburetor (para 3-2) and

b. Dirt in filter.

air filter.

e. Disconnect fuel lines. Blow out or

c. Plugged fuel line.

remove obstruction.

d. Tighten connections or replace

d. Air leak in fuel line.

faulty tubing.

a. Replace or tighten the con-

a. Chafed wiring, broken cable, or

3. Engine misses.

nections.

loose connections.

b. Tighten head or replace gasket

b. Leaks at cylinder head gasket.

(para 3-12).

c. Engine overheats, causing valves

c. Check cooling system. Do not add

to stick.

cold water immediately. Allow

engine to cool to avoid cracking

2-1