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6-42.
BATTERY CONNECTOR RECEPTACLE.
(1)  Raise battery connector handle.
(2)  Unscrew switch extension (figure 7-2)
from switch.
a.
Removal.
(3)  Remove nut and lockwasher securing
switch to bracket and pull switch free.
(1)  Release  battery  connector  and  pull
(4)  Disconnect, tape and tag leads from
connector free from receptacle.
switch.
(2)  Remove four screws and lockwashers
securing receptacle to vehicle.
b.
Installation. Reverse procedures in a. above.
(3)  Remove control panel cover (para. 6-28).
(4)  Remove nuts, lockwashers and insulators
6-45.HEADLIGHT.
securing positive (+) and negative ( ) leads at bottom of
a.  Removal.
control panel.
(1)  Remove clamps (figure 7-2) holding
(5)  Remove clamps securing leads to bottom
conduit to outer upright.
of vehicle and withdraw battery connector receptacle
(2)  Disconnect two wires at terminals at
with leads attached.
bottom end of conduit.
(3)  Remove two screws (46), nuts (47) and
b.  Installation. Reverse procedure in a. above,
washers (48) attaching light to upright and remove light
being certain to properly secure leads with removed
and conduit as an assembly.
cable clamps to bottom of truck.
6-43.
STOPLIGHT SWITCH.
b.  Repair.  Repair of headlight is confined to
replacing the scaled beam plate.
a.
Inspection and Test.
(1)  Remove floor plate (para. 627).
c.
Installation. Reverse procedures in a. above.
(2)  Connect  a  voltmeter  between  wires
labeled 86-1 and 35 across switch (9, figure 7-29) (+
6-46. STOP AND TAILLIGHT.
probe of meter to wire 35) and operate switch button by
a.  Removal.
hand. If meter reads system voltage with button free
(1)  Remove four screws (51) ,and washers
and zero voltage with button pressed, switch is
(52) (figure 7-2) attaching guard to truck. Lift guard.
operative.
(2)  Remove  control  panel  cover  (para.
(3)  With voltmeter still connected as in
6028).
above, operate pedal manually. If operation of pedal
(3)  Disconnect stop and taillight connector
does not give same results, switch position must be
(49)..
adjusted so brake application closes switch and brake
(4)  Remove nut and washer holding light to
pedal release opens switch.
truck and remove light.
b.  Adjustment.
Disconnect leads and loosen
b.  Repair.  Remove lens attaching screws and
switch attaching nuts. Adjust switch position orientation
lens and install new bolt. Replace lens attaching screws
so switch lights stoplight before braking action begins
and lens.
and light goes out before pedal reaches top of travel.
Tighten nuts.
c.
installation. Reverse procedures shown in a.
above.
c.
Removal.
6-47.
TAILLIGHT RESISTOR.
(1)  Remove floor plate (para. 6-27).
a.
Removal.
(2)  Remove switch attaching screws, nut and
(1)  Remove control panel cover (para. 6-28).
lockwashers and leads, and remove switch from
(2)  Disconnect and tag wires from resistor 3
bracket.
RES located at lower left adjacent to contactor IMS
(figure 7-3). Remove two mounting screws and remove
d.  Installation.  Reverse procedures (c.
above)
resistors.
and adjust switch (b. above).
b.  Test.  Test resistor with ohmmeter across
6-44.
BATTERY CONNECTOR
RECEPTACLE
terminals for 40 ohms resistance, plus or minus 20%.
SWITCH.
c.  Installation. Reverse procedures in a. above.
a.
Removal.
6-19

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