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 overhead guard (6, figure 7-38) to each side at front of
6-21.
TESTING CONTROL PACK (ICP). To test for
truck.
gate pulses, proceed as follows:
(2) Remove four nuts, two flat washers and
1.
Disconnect battery connector.
four lock washers securing overhead guard to each side
2.
Connect earphone across terminals I and 2.
of cowl at rear of truck.
3.
Connect battery connector.
(3) Using suitable hoisting equipment,
4.Operate directional switch and listen for audible
remove overhead guard from truck.
gate pulses in earphone.
b.
Installation. Reverse procedure in a. above.
5.
If gate pulses are not heard, replace control
pack.
6-26.
BATTERY COMPARTMENT COVERS.
6-22.
REMOVAL AND INSTALLATION OF MAJOR
a.
Removal.
COMPONENTS AND AUXILIARIES.
(1) Tilt seat assembly full forward and fully
raise battery compartment top cover (7, figure 7-38)
6-23.
GENERAL. This section contains detailed
releasing battery compartment side covers.
instructions for removal and installation of assemblies
(2) Open side covers (8) and lower top cover
and auxiliaries of the fork lift truck. Each assembly is
(7).
covered individually with its component subassemblies
(3) Remove six screws and washers securing
as a related series of instructions. Always tag or in
each cover to truck and remove covers.
some other manner, identify such parts as hoses and
b.
Installation. Reverse procedure in a. above.
wiring leads to facilitate reassembly. When possible,
6-27.
FLOOR PLATE.
replace attaching parts such as nuts, bolts, flat washers,
lockwashers and clamps on the part they attach. This
a.
Removal.
should prevent loss or misplacement.
(1) Disengage
accelerator
pedal
from
WARNING
accelerator rod by pulling pedal upward.
Disconnect battery charging connector by
(2) Remove four screws and eight washers
pulling connector lever up and pulling receptacle
securing floor plate (16, figure 7-38) to frame and
off before performing any maintenance
remove floor plate from truck.
operations, except when battery power is
b.
Installation. Reverse procedure in a. above.
required to support maintenance functions
6-28.
CONTROL PANEL COVER.
performed on installed equipment.
a.
Removal.
Remove eight screws and
6-24.
SEAT ASSEMBLY.
lockwashers securing control panel cover (10, figure 7-
a.
Removal. Tilt seat forward, remove hinge pin
38) to truck and remove from truck.
(31, figure 7-28) from rail and remove seat assembly
b.
Installation. Reverse procedure in a. above.
from truck.
Replace cover mounting gasket if it is damaged to
b.
Disassembly. Remove two nuts (3), screws
prevent dust, dirt and other contaminants from entering
(2) and washers (4) securing seat backrest (1, figure 7-
control panel compartment.
27) to frame and remove backrest.
6-29.
FUSE ACCESS COVER.
c.
Repair.
Repair
slightly damaged (torn)
upholstery material in accordance with good commercial
a.
Removal.
Remove six screws and
practice, by sewing or the application of an adhesive
lockwashers securing fuse access cover (9, figure 7-38)
patch. If wear or damage is extensive, replace backrest
to control panel cover and remove fuse access cover
or seat cushion.
from truck.
d.
Assembly. Reverse disassembly procedure of
b.
Installation. Reverse procedure in a. above.
b. above.
6-30.
VALVE COVER.
e.
Installation. Reverse procedure in a. above.
Adjust seat position as desired for operator
a.
Removal. Remove six screws, flatwashers
convenience.
and lockwashers securing valve cover to frame (15,
6-25.
OVERHEAD GUARD.
a.
Removal.
b.
Installation. Reverse procedure in a. above.
(1) Loosen two set screws and nuts securing
6-15
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