Section IV. REMOVAL AND INSTALLATION OF MAJOR COMPONENTS AND AUXILIARIE

(3) I n s p e c t i n g g e a r s .

(c) Inspect the thrust faces of. gears for

s c o r e s , scratches and burrs. Remove defects with a

(a) Inspect gears for scuffed, nicked, burred

or broken teeth. If the defect cannot be removed

soft stone. If scores and scratches cannot be

with a soft stone, replace the gear.

removed with a soft stone, replace the gear.

(b) Inspect gear teeth for wear that may

have destroyed the original tooth shape. If this

condition is found, replace the gear.

Section IV. REMOVAL AND INSTALLATION OF MAJOR COMPONENTS AND AUXILIARIE

2-8. General

p u l l e y , r a d i a t o r h o s e s , a i r i n t a k e d u c t, v o l t a g e

regulator base, hoses, and lines (TM 10-3930-

T h i s section provides instructions for removal and

243-12).

i n s t a l l a t i o n of the major components of the forklift

t r u c k . The major components in this section consist

(2) Refer to figure 2-1 and remove the engine.

b. Installation.

of the engine, torque convertor, transmission and

transfer assembly, the mast column assembly, and

( 1 ) Refer to figure 2-1 and install the engine.

(2) Install the lines, cables, hoses, voltage

the axle assembly. Refer to the appropriate

r e g u l a t o r base, air intake duct, radiator hoses, fan

paragraphs in this section for each assembly.

pulley, universal joint, and top panel (TM 10-

2-9. Engine

3930-243-12).

a. Removal.

(1) Remove the top panel, universal joint, fan

Figure 2-1. Engine, removal and installation.

2 - 1 0 . Torque Converter, Transmission and

(2) Remove the mast

assembly (para 2-11).

T r a n s f e r Assembly

(3) Refer to figure 2-2

and remove the torque

a. Removal.

convertor, transmission and

transfer assembly.

(1) Remove the universal joints, top panel,

b. Installation.

h y d r a u l i c valves, linkage, lines and hoses (TM 10-

( 1 ) Refer to figure 2-2

and install the torque

3930-243-12).

convertor, transmission and

transfer assembly.

2-4