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TM 10-3930-660-24-1
TURBOCHARGER ASSEMBLY REPLACEMENT (152 HP)
THIS WORK PACKAGE COVERS
Removal, Installation
INITIAL SETUP
Equipment Condition
Tools and Special Tools
Tool kit, general mechanic's (Item 39, WP 0324 00)
Vehicle parked on level ground (TM 10-3930-660-
Shop equipment, common no. 1 (Item 20, WP 0324
10)
Engine off and cool (TM 10-3930-660-10)
Materials/Parts
Turbocharger air lines removed (WP 0028 00)
Oil, lubricating (Item 30, WP 0324 00)
Turbocharger oil lines removed (WP 0030 00)
Gasket (3)
REMOVAL
1.
Remove four hex nuts (1).
1
2.
Remove turbocharger (2).
2
3.
Remove and discard turbocharger gasket (3).
INSTALLATION
CAUTION
If the turbocharger is not to be installed immedi-
ately, cover opening in manifold. Failure to do
so may cause engine damage.
3
1.
Install new turbocharger gasket (3).
2.
Position turbocharger (2) on manifold (4) and secure
4
with four hex nuts (1). Torque nuts to 24 lb-ft (33
Nm).
3.
Install turbocharger oil drain line (WP 0030 00).
CAUTION
409-174
A new turbocharger must be prelubricated
before being operated. Failure to do so may
cause damage to the turbocharger.
4.
Pour 2 to 3 oz (60 to 80 cc) of clean engine oil into female fitting located on top of turbocharger (2). Rotate turbocharger
by hand to allow oil to enter turbocharger.
5.
Install turbocharger oil supply line (WP 0030 00).
6.
Install turbocharger air lines (WP 0028 00).
END OF WORK PACKAGE

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