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TM 10-3930-660-24-1
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)
Table 1. Unit Preventive Maintenance Checks and Services (PMCS) for 6K Forklift.
Location
Item To
Man-
Check/
Hours
Item No.
Interval
Procedure
Service
NOTE
Review all WARNINGs, CAUTIONs, and NOTEs before per-
forming PMCS on the forklift.
Unless otherwise indicated, perform all lubrication and preventive
maintenance with forklift parked on level ground, parking brake
applied, transmission in N (Neutral) and locked, forks lowered to
the ground and engine OFF.
Perform Operator PMCS prior to or along with Unit PMCS if:
a. There is a delay between daily operation of the forklift and
unit PMCS.
b. The regular operator is not assisting.
Adjust electrical cable tension (WP 0194 00).
1
Initial 100
Boom
Hours or
Electrical
100 Hours
Cable
After
Tension
Replace-
ment
Adjust hydraulic hose tension (WP 0194 00).
2
Initial 100
Boom
Hours or
Hydrau-
100 Hours
lic Hose
After
Tension
Replace-
ment
a. Inspect tires for general condition and proper inflation. Front tire pres-
3
Monthly
Wheels
sure should be 45 psi (310 kPa). Rear tire pressure should be 40 psi (276
and Tires
kPa). Replace any missing valve.
b. Inspect tires for wear. If amount of tread wear would result in a serious
loss of traction or an unsafe condition, replace tire (WP 0135 00).
c. Check for loose or missing wheel nuts. Correct torque for wheel nuts is
470 lb-ft (637 Nm).
d. Inspect brake discs for excessive scoring and pitting. Replace if exces-
sively scored or pitted (WP 0249 00).
Check for excessive hydraulic oil leakage at seal. Some oil accumulation
4
Monthly
Steering
Cylinders (and dripping) is normal. With engine running, turn wheels to far right, far
left, then straight ahead. Additional drips or a steady drip indicates a defec-
tive seal. Refer to WP 0141 00 for replacement procedures.
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