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TM 10-3930-644-14&P
TOPIC 6. HORN AND HORN RELAY
A. DESCRIPTION
The horn is a magnetically sensitive, vibrating unit, and
is actuated by a horn relay which, in turn, is energized by
the horn button located in the center of the steering
wheel. The horn and horn relay are located on the right
hand cowl support.
The horn is relay operated to provide shorter, more
direct electrical connections between the battery and the
horn. This supplies a higher.working voltage at the horn
with a resultant improved performance and avoids the
necessity of pulling the full current load through the horn
button.
When the horn button is depressed, current flows
through the relay coil, with a resulting magnetic field
Induced in the relay coil and core, which attracts the
Figure 6-1. Horn and Horn Relay
relay armature.
The armature is pulled downward
against a spring tension and closes the battery to horn
2. If horn signal is weak and voltage at horn
circuit contact points.
terminal is normal, check volume adjusting
screw in horn cover. Screw turns in or OUT to
B. SERVICE
increase or decrease volume.
Before checking horn and horn relay, make certain
3. If horn relay requires adjustment, cover can be
battery is connected and that it is producing the rated
removed and relay points correctly gapped.
voltage output. If the battery circuit is operating properly,
(Refer to HORN RELAY ADJUSTMENT in
proceed as follows:
REPAIR MANUAL for proper procedure.) Air
gap setting at coil is 0.020" with points closed,
1. If horn produces a weak signal, connect a
and 0.018" with points opened.  The correct
voltmeter from ground (truck chassis) to horn
closing voltage is 8.3 to 10.2 volts.
terminal, press horn button and note voltage
reading on voltmeter.  If voltage is between 0
and 10.7 volts, check for an open circuit,
defective horn relay, poor wiring or a shorted
horn coil.
M-146-1
2-29

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