Section III. REMOVAL AND INSTALLATION OF MAJOR COMPONENTS AND ASSEMBLIES

TM10-3930-634-34

Section III. REMOVAL AND INSTALLATION OF MAJOR

COMPONENTS AND ASSEMBLIES

WARNING

Use a suitable lifting device for lifting the

major components. Do now allow major com-

ponents to swing when suspended in the air.

Exercise extreme caution while working near

a cable or chain under tension. Failure to fol-

low this warning may result in serious injury

or death.

2-5. Engine

a. Removal.

(1) Remove the muffler and exhaust pipe, engine

h o o d and side panels, f a n guard and fan (TM

10-3930-634-12).

(2) Remove hoses, l i n e s and linkage (TM

10-3930-634-12).

(3) Refer to figure 5-1 and disconnect propeller

shaft.

(4) Refer to figure 2-1 and remove the engine.

NOTE

The engine is equipped with lifting brackets

located on top front and rear of engine.

b. Installation.

(1) Refer to figure 2-1 and install engine.

(2) Refer to figure 5-1 and install propeller shaft.

(3) Install hoses, lines and linkage (TM

10-3930-634-12).

(4) Install fan and fan guard, engine hood and side

pipe (TM

exhaust

and

muffler

panels,

10-3930-634-12).

2 - 6 . Transmission Assembly

a. Removal.

NOTE

Raise forklift sufficiently, by blocking under

(5) Refer to figure 2-2 and remove two screws and

axle housing, to permit removal of the trans-

lockwashers (2, 3) and three screws and nuts (4, 5)

mission assembly after it has been lowered to

from each of the four transmission mounting brackets

the floor.

(6 through 9). Lower transmission assembly to the

(1) Drain oil from transmission sump.

floor and remove.

(2) Refer to figure 7-3 and remove front and bot-

b. Installation.

tom transmission guards (44, 45).

(1) Refer to figure 2-2 and reinstall the transmis-

(3) Remove h o s e s , l i n e s a n d l i n k a g e s

sion assembly using mounting brackets and hardware.

(TM 10-3930-634-12).

(2) Reinstall hoses, lines, linkages and propeller

(4) Remove propeller shafts (para 5-3, 5-4).

shafts.

NOTE

( 3 ) Reinstall front and bottom transmission

Support transmission from below so that it

guards.

can be lowered carefully to the floor and re-

(4) Refer t o lubrication o r d e r ( L O 1 0 -

moved.

3930-634-12) and refill the transmission.

2-5