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TM 10-3930-628-12
(4)  Connect operating rod to pedal and check
travel. Adjust as above if necessary to bring travel within
limits .specified.
Figure 4-16. Service brake pedal adjustment
4-34.  Service Brake Master Cylinder
a.  Removal.
(1)Refer to figure 4-3 and remove stoplight
1.
REMOVE NUT FROM ROD.
switch and disconnect brake line from master cylinder.
2.
REMOVE SPRING RETAINER AND SPRING
(2)Disconnect operating rod (fig.  4-16) from
FROM ROD
brake pedal.
3.
DISCONNECT LOWER ROD FROM PARKING
(3)  Remote mounting screws 112. fig. 4-.11
BRAKE LEVER
and remove master cylinder from truck. Remote switch
Figure 1-15. Parking brake lower linkage. installed view.
(5) and bracket 161 from truck.
(4)  Remove operating rod
(8).
spring
4-33.
Service Brake Pedal and Linkage
retainers (13 and 16) and spring (4) from master cylinder
a.  General. The service brake pedal (fig. 2-
(,).
21 is connected to the master cylinder by an operating
b.  Installation.
rod attached to the cylinder piston push rod. A spring,
(1)  Install spring retainers (13 and 1 fig. 4-17
mounted between two retainers on the rod. returns the
spring (14) and operating rod (18) on master cylinder.
pedal to the released position.
Install rod through boot (15).
b.  Adjustment. Pedal free play should be ad-
(2)  Install master cylinder  -switch 15) and
justed to one-half inch of travel to allow master cylinder
bracket (6) on frame support. Secure with mounting
to return to off position and reduce usable length of
screws (12) nuts (10) and washers (11).
stroke. Remove floor and toe plates to gain access to
(3)  Connect brake line fig.  4-31 and install
master cylinder and linkage. Refer to figure 4-16 and
stoplight switch in master cylinder.
adjust service brake pedal travel as follows:
(4)  Adjust  pedal  travel (para  4-33) if
(1) Slowly depress brake pedal and check free
necessary
travel. Observe push rod action at master cylinder.
(5)  Refer to c. below to fill master cylinder and
(2)  If free travel is more or less than one-half
bleed brake hydraulic system.
inch, remove retaining ring and disconnect operating
rod from pedal.
(3)  Adjust locknut on operating rod to adjust
travel in direction desired.
4-18

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