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TM 10-3930-623-34
7-57. HYDRAULIC PUMP TEST. After installation, test
7-54. HYDRAULIC SYSTEM COMPONENTS.
hydraulic pump by raising a four thousand pound load.
Operate through several cycles to be sure all air is bled
7-55. GENERAL INSPECTION.
from the system. After operation inspect visually for
1. Examine hydraulic hoses and fittings for wear,
security of mounting and for leaks.
damage, looseness, or any form of deterioration.
Discard defective parts.
CAUTION
2. Inspect oil reservoir for leaks, damage, or
Never operate engine without full
looseness of mounting. Inspect drain cock for corrosion
hydraulic reservoir. Hydraulic pump
and damaged threads.
is connected directly to engine and
requires a full hydraulic system for
3. Examine all bolts, screws, nuts, and hose
lubrication.
clamps for crossed, stripped, or damaged threads.
Make sure bolts or screws are not bent. Discard
7-58. HOIST AND TILT CYLINDERS INSPECTION.
defective parts.
Inspect all parts of hydraulic cylinders for cracks,
fractures, wear, distortion, and other damage. Carefully
inspect welded seams of cylinder tubes for cracks and
7-56. HYDRAULIC PUMP INSPECTION.
defects. Examine cylinder head for damage. Inspect
1. Inspect end cover flange (4, figure 4-7) and
piston and inside diameter of tube for wear and out-of-
pump body (35) for cracks and damage. Inspect bearing
round. Discard defective parts.
counterbores and shaft bearing surfaces in body and
covers for excessive wear and damage. Inspect all
7-59.
HOIST AND TILT CYLINDERS
machined surfaces for scoring, wear and damage.
EXTERNAL LEAKAGE TEST.
2. Inspect gears (13 and 14) for excessive wear
1. Connect hydraulic tilt cylinder to test
and chipped or damaged teeth. Replace gears in
arrangement (figure 7-7). Use approximately 1200 psi in
matched sets.
testing.
3. Inspect shafts for loose key, worn bearing
2. Actuate control valve to move piston to one
surfaces, and damage.
extreme end of tube. Observe exterior of cylinder
assembly for evidence of oil leakage.
4. Inspect bushings (11) for wear, scoring, and
damage.
Figure 7-7. Typical Hydraulic Tilt Cylinder Test Setup
7-16
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