FRONT DIFFERENTIAL CARRIER ASSEMBLY REPLACEMENT/REPAIR/ADJUSTMENT - continued

TM 10-3930-673-34

(a)

Use a press or suitable sleeve and driver to install inner bearing cup (36) and outer bearing

cup (37) into bearing cage (28). Be sure bearing cups are flat against bottom of cage bore.

(b)

Use a press or suitable sleeve and driver to install inner bearing cone (34) on bevel

pinion (12).

(c)

Use a press or suitable sleeve and driver to install bearing (39) onto spigot end of bevel

pinion (12).

WARNING

Use care when installing snap and retaining rings. Snap and retaining rings are under

spring tension and can act as projectiles when released and could cause severe eye

injury.

(d)

Use an expanding snap ring pliers to install snap ring (38) into groove in end of bevel

pinion (12).

(e)

Apply a thin film of gear lubricant to inner and outer bearing cups (36 and 37) and bearing

cones (34 and 33).

(f)

Install bevel pinion (12) into bearing cage assembly (28).

(g)

Install bearing spacer (35) on bevel pinion (12) against inner bearing cone (34).

(h)

Use a press or suitable sleeve and driver to install outer bearing cone (33) on bevel pinion

against bearing spacer (35).

(2)

Install bevel pinion bearing oil

seal (29).

(a)

Apply a thin film of gear lubricant to

inner surface of bevel pinion bearing

oil seal (29).

(b)

Apply a thin film of gear lubricant to

seal bore in pinion bearing cage

assembly (28).

(c)

Use a press or suitable sleeve and

mallet to install bevel pinion

bearing oil seal (29) into pinion

bearing cage assembly (28).

(d)

Use a feeler gauge to check gap

between pinion bearing oil seal (29)

flange and pinion bearing cage

assembly (28) at several points

around the pinion bearing oil seal. Gap must be within 0.015 - 0.030 in. (0.381 - 0.762 mm).

The difference between the largest and smallest gap measurements must not exceed 0.010 in.

(0.254 mm).

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