ALTERNATOR REPAIR/TEST - continued - TM-10-3930-673-340304

TM 10-3930-673-34

6-3. ALTERNATOR REPAIR/TEST (CONT)

(11)

Install stator assembly (10) on rear frame (7).

(a)

Position stator assembly (10) on rear

frame (7) so that three stator terminal

clips (65) are fitted on three studs (15).

(b)

Gently press stator assembly (10) into

rear frame (7) so that it is properly seated.

(c)

Install three nuts (14) on protruding studs.

(12)

Install rotor assembly (9) on front frame (6).

(a)

Pack roller bearing (13) with Delco-Remy

lubricant and position bearing in front

frame (6).

(b)

Install retainer plate (12) and three screws

(11) in front frame (6).

(c)

Using a suitable press, install bearing (13)

in front frame (6) on rotor assembly (9).

(13)

Install front frame (6) and rotor assembly (9)

on rear frame (7).

NOTE

Brushes must be retained before front and

rear frame sections can be assembled.

(a)

Push brushes (49) into brush holder

assembly (29) and insert a stiff piece of

wire through hole provided in rear frame

TR01426

(7). Wire should then be inserted into

retaining hole in brush holder assembly

(29).

NOTE

Ensure bracket frame holes are correctly aligned when assembling frame halves. Two large bracket

holes in alternator frame should be aligned.

(b)

Carefully position front frame (6) and rotor assembly (9) into rear frame (7).

(c)

Install four screws (8) into alternator (5).

(d)

Remove wire from rear frame (7).

(14)

Install fan (4) and pulley (3) with washer (2) and locknut (1). Torque locknut to 75 lb-ft (101.69 Nm).

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