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TM 10-3930-671-24
Disassembly
1.
Take note that the cylinder has right-hand and
left-hand glands. Mark the glands, cylinder
barrel and cylinder rod for installation in the
same position at reassembly.
2.
Carefully clamp LH gland end in a vise to hold
while disassembling.
3.
Loosen and remove the thru-fastener nuts on the
RH gland (single nut) end. Hold thru-fastener
from turning with wrench on inner nut on LH end.
Remove the thru-fastener threaded rods.
4.
Remove RH gland from cylinder barrel. Use a
soft-faced hammer to tap on the gland and
separate it from the cylinder barrel. Pull the
gland off the piston rod.
5.
Remove the piston & rod assembly from the
cylinder barrel.
6.
Remove the cylinder barrel from LH gland.
7.
Remove the
piston
seal
and
piston
seal
expander from piston. Replace with new parts at
assembly.
8.
Remove the gland seal, rod wiper and gland
packing from gland and discard. Replace with
new seals at assembly.
Inspection
1.
Carefully clean all parts in an approved solvent
and place on a clean surface.
2.
Check
the
piston
for
chips,
cracks
and
looseness. Check the piston rod for damage
and bending. Look for scratches, grooves,
gouges, pitting, corrosion or other evidence of
unusual wear. Minor surface damage may be
repaired by use of fine abrasion cloth or stoning.
Deeper damage will require replacement of
piston rod assembly.
3.
Check piston rod ends and connecting pin holes
for damage. Make sure the threads on thru-
fasteners are undamaged.
4.
Carefully inspect the cylinder barrel internal bore
for wear, scratches, corrosion or other damage.
Check the outside for damage.
5.
Inspect the cylinder ports and threads in the
glands to be sure they are free of contamination
and that the threads are not damaged.
6.
Check the seal bores and groove of the glands
to be sure they are undamaged. Check for
corrosion and pitting.
7.
Put a light coating of hydraulic fluid on all parts.
If parts are to be left disassembled for a period
of time, e.g. overnight, they should be covered
with a clean cloth.
Reassembly
NOTE
Be sure inside of cylinder and all
parts are clean and lubricated
before starting reassembly.
Assemble piston and glands into
cylinder carefully to prevent
damage to seal lips and 0rings.
Seals may be lubricated with
hydraulic oil to assist assembly.
All parts should be reassembled
in the same position as marked
at disassembly.
1.
Install new piston seal expander and piston seal
on piston.
2.
Install new gland packing and rod wiper in gland
end and new gland seal on each gland.
CAUTION
Be sure the gland packing and rod
seal are installed in the correct
direction or damage to equipment
could result.
3.
Carefully assemble piston and rod into cylinder
barrel.
4.
Assemble glands onto piston rod. Check for
correct position of RH and LH parts.
5.
Assemble glands into cylinder barrel. Again
check for correct positioning of RH and LH parts
and cylinder ports.
6.
Assemble thru-fasteners into glands. Hold thru-
fasteners from turning with wrench on outer nut
on LH end. Install and tighten fastener nuts to
torque spec: 30-33 lb-ft (40-45 Nm).
NOTE
Steer cylinder mounting surfaces on
glands to be parallel within .012 in.
(0.3 mm).
7.
Check the correct positioning of parts and make
sure the cylinder rod and piston move freely in
the cylinder.
Bench Test
Connect pressure source in turn at each port. Extend
piston rod at each side and test with internal pressure of
2000 psi. At this pressure no leakage must occur.
F-443 (F-444 blank)
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