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TM 10-3930-671-24
G. Clutch Assembly
Forward clutch reassembly is the same as reverse clutch (shown).
NOTICE - Before reassembly, clean, inspect and
lubricate all parts with a light layer of engine oil.
1.
Install new clutch piston inner and outer oil seal
rings in piston grooves. See figure above.
IMPORTANT - The rings must be sized before piston
installation onto shaft and into the clutch drum:
Sizing is best accomplished by rotating the
piston while holding a round object
against the new seal rings.
Rotate the piston until the seal rings are
sized flush with the inner and outer
diameters of the piston.
2. Install clutch piston over turbine (clutch) shaft
and into clutch drum.
3. Install clutch piston wear plate (flange towards
piston).
4. Install piston return springs (Belleville washers).
Install first washer with large diameter of bevel
toward wear plate. Alternate five (5) washers.
5. Position return spring retainer ring on clutch
shaft. Start ring on shaft with snapring pliers.
6. Install retainer ring using a sleeve with the
proper inner diameter to fit over shaft and
against retainer ring. A sharp blow with a sott
hammer will compress springs and seat retainer
ring. Be sure ring is seated fully in position in
ring groove.
7. Install the first outer (steel) clutch disc against
clutch piston. Next, install first inner (friction)
clutch disc. Alternate outer and inner discs to
install a total of 6 outer steel plates and 6 inner
friction plates.
8. Install clutch disc end plate.
9. Install end plate retainer ring.
10. Check clutch disc clearance. See note below.
NOTE
Both clutch packs (Forward and Reverse) must
be checked for clutch disc clearance:
1)
Stand the clutch assembly on end. The
clutch discs on the bottom will fall to the
end plate.
2)
Measure the distance between the clutch
piston and the first steel disc by inserting a
feeler gauge through the slots in the clutch
drum.
3)
Required clearance is .048-.105 in.
(1.222.66 mm)
4)
If clearance is greater than .105 in. (2.66
mm), add one steel disc under the end
plate.
11. Install inner clutch gear thrust bearing set (thrust
bearing between 2 thrust washers).
12. Assemble clutch gear bearing (spacer between
bearings) into clutch gear hub.
13. Install clutch gear into clutch assembly by
aligning the clutch hub teeth with the clutch inner
discs. Be sure the clutch hub is fully in position
in the clutch assembly. Do not force this
operation.
14. Install outer clutch gear thrust bearing set, with
thrust bearing between thrust washers, against
clutch gear.
15. Repeat assembly procedures, Steps 1 through
14, for forward clutch.
16. After forward clutch is assembled, install new oil
distributor seal rings on clutch shaft. Apply
grease to rings to facilitate assembly into oil
distributor.
F-373
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