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TM 10-3930-671-24
NOTE
The instruction below applies to polished and machined steel parts not protected by cadmium, tin,
copper, or other plating or surface treatment. Bare metal must be free of moisture.
f.
Bare steel surfaces should be protected from oxidation while awaiting any repair step. Dip or spray parts in
corrosion preventive compound. Aluminum parts may require protection in high salt atmospheres.
g.
Welding and brazing process may be used to repair cracks in external steel parts, such as brackets, panels, and
light framework. These processes should only be attempted when replacement parts are not available. Welding and
brazing of castings and running parts or parts under great stress is not permissible, except in emergencies.
h.
Whenever installing studs, use a proper driver. Before driving a stud, inspect hole for chips and liquid. Blow out
any foreign matter. Start stud by hand. If stud will not start into hole, it is too large or has a defective end thread. Befo re
final insertion, coat thread with a film of antiseize compound. Turn stud in slowly to prevent overheating and galling of
casting metal. Drive stud to proper "setting height," which is the total projecting length. While driving, observe required
torque (Table 4-2). This must be greater than nut tightening torque for same size bolt but not enough to damage casting
as it approaches its correct engagement depth.
i.
Replace all broken, worn, burned, or pinched electrical wiring. Wires with several broken strands must be
replaced. Broken strands increase the resistance of the wire and impair efficiency of the electrical components, especially
the ignition system.
j.
Replace all loose electrical connections. If electrical connection is protected with a coating of silicone
waterproofing during removal, apply a heavy coating of silicone during installation to electrical connection.
k.
Replace all broken, frayed, crimped, or soft flexible lines and hoses. Replace fittings which are stripped or
damaged. Replace entire flexible hose if fittings are damaged. Make sure the hose clamps do not crimp hoses. With
engine OFF, operate hydraulic controls to relieve all hydraulic pressure prior to working on hoses.
I.
Replace any bolt, screw, or nut with damaged threads. Inspect tapped holes for thread damage. If cross-
threading is evident, re-tap the hole for next size screw or stud. When re-tapping will result in weakening the part, or when
the cost of the part makes re-tapping impractical, replace the damaged part.
3-7.
GENERAL ASSEMBLY AND INSTALLATION INSTRUCTIONS.
a.
Remove protective grease coatings from new parts before installation.
b.
To replace an o-ring, first clean the groove, then stretch packing and place into position. Rotate component on flat
surface while applying a downward pressure to uniformly press the o-ring into position.
c.
To provide added sealing for gaskets, coat both sides with sealant. Be sure that all traces of the previous gasket
and sealant are removed before installing the new gasket.
d.
Install oil seals with seal lip facing in, applying an even force to the other edge of seal. Coat oil seals evenly with
oil or grease before installing. If oil seals are to be installed over keyed or splined shafts, use a guide to prevent sharp
edges of keyway or spline from cutting the leather or neoprene seal. Make certain the guide edges are not sharp and are
bent slightly inward so they do not cut the seal.
e.
When mounting bearings on shafts, always apply force to the inner bearing cups. When mounting bearings into
housing, apply the force to the outer bearing cup.
3-5
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