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TM 10-3930-671-24
Before Disassembly Tests
For additional information, please refer to:
Section 2.1, Service Specifications
Section 4.3, Engine Tune-Up
Section 6. 1, Electrical System Wiring
Section 6. 11, Starting System Troubleshooting
Section 6.12, Starter Motor Troubleshooting
Remove all jewelry (watch, rings, bracelets, etc.) before
working on electrical systems. Severe burns can result
from contact with electrical circuits.
Always follow the manufacturers instructions for the test
instrument being used when making connections and
tests on electrical circuits.
1.
Starting Circuit Troubleshooting
Refer to Section 6. 11, Starting System Troubleshooting,
and Section 6. 12, Starter Motor Troubleshooting, for
additional starter problem troubleshooting procedures.
Many of the problems related to the starter can be found
without removing the starter. If a starter problem is
suspected, it is suggested to check the following items
before removing the starter from the engine.
a.
Check battery:
1)
electrolyte level and adequate charging.
2)
terminals for tightness and corrosion.
3)
for cracked case or damaged cells.
b.
Check
starter
terminals
for
tightness
and
corrosion.
c.
Starting circuit wiring for grounding or opens.
d.
Starter for poor grounding.
e.
Starter switch relay for improper function.
f.
Ignition key switch for improper function.
g.
Starter solenoid switch for improper function.
If no abnormality has been found with the circuit, remove
the starter from the engine and test it.
2.
No-Load Test
Refer to Section 6. 12, Starter Motor Troubleshooting.
The starter may be considered normal if it runs smoothly
with the current and speed showing the specified
standard values when the specified battery voltage is
applied.
If any abnormality is found during the no-load test,
disassemble and inspect the starter.
Starter Removal
NOTE
To perform this procedure, it is recommended that you
first:
Remove left-and right-side doors.
Open top hood.
Remove cooling system compensation
tank.
Tag and mark all wires prior to removal.
Remove nut, screw, and strap, and move
hose from bracket.
Unhook throttle spring.
Remove nut, washer, and throttle linkage
from fuel injector pump.
F-313
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