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TM 10-3930-671-24
1.
Connect a voltmeter from the motor terminal to
the motor frame.
2.
Connect the motor and an ammeter in series
with a fully-charged 12-volt battery and a switch
in the OPEN position from the solenoid battery
terminal to the solenoid switch (R) terminal.
3.
Hold the RPM indicator against the exposed end
of the armature shaft.
4.
Close the switch and compare the rpm, current,
and voltage readings with the specifications.
5.
Be sure that the switch is OPEN before making
any disconnections.
No-Load Test Diagnosis
1.
Rated current draw and speed indicates normal
condition of the cranking motor.
2.
Low free speed and high current draw indicates:
a) Too much friction - tight, dirty, or worn
bearings, bent armature shaft, or loose pole
shoes allowing armature to drag.
b)
Shorted armature. This can be further
checked on a growler after disassembly.
c)
Grounded armature or fields. Check
further after disassembly.
3.
Failure to operate with high current draw
indicates: a) A direct ground in the terminal or
fields.
b)
"Frozen" bearings (this should have been
determined by turning the armature by
hand).
4.
Failure to operate with no current draw indicates:
a) Open field circuit. This can be checked after
disassembly by inspecting internal connections
and tracing circuit with a test lamp.
b)
Open
armature
coils.
Inspect
the
commutator for badly burned bars after
disassembly.
c)
Broken brush springs, worn brushes, high
insulation between the commutator bars,
or other causes which would prevent good
contact
between
the
brushes
and
commutator.
5.
Low no-load speed and low current draw
indicates high internal resistance due to poor
connections, defective leads, dirty commutator
and causes listed under Number 4.
6.
High free speed and high current draw indicates
shorted fields. If shorted fields are suspected,
replace the field coil assembly and check for
improved performance.
Starter Disassembly
If the starter motor does not perform in accordance with
the listed specifications, it may need to be disassembled
for further testing of the components.
Normally, the starter motor should be disassembled only
so far as is necessary to repair or replace the defective
parts.
Refer to Starter Repair (Para 5-20).
F-310
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