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TM 10-3930-671-24
Volt Drop Tests 3
The objective of volt drop tests is to check circuit
resistances of wiring and starter motor circuit in order to
locate trouble spots.
1.
Check voltage drops with engine cranking.
The procedure is to look at resistance in terms of
the voltage drop across a portion of the circuit
while the engine is being cranked.
For
safety
when
checking
or
removing
battery
connections,
always first disconnect the negative
battery cable at the engine ground
connection.
NOTE
The following tests assume that the
engine is in good operating condition
and the battery is at or close to full
charge.
Rule
of
thumb
formula
for
measuring voltage drops: Maximum
circuit voltage drop- 0.20 volts per
100 amps.
2. Prevent engine from starting when cranking.
Disconnect the fuel shut-off solenoid so the engine will
not start.
Never operate the starter motor more
than 30 seconds at a time without
pausing to allow it to cool for at least
2 minutes. Overheating caused by
excessive cranking will seriously
damage the starter motor.
3. Crank engine and read voltage
a)
Check battery positive cable and connections.
Connect a voltmeter from the positive (+) battery
terminal to the "Battery" terminal on the starter
solenoid. With the voltmeter set on its lowest
scale, crank the engine for 15 seconds, and
measure the voltage. A reading higher than 0.4
volts indicates high resistance. Check the cable
for loose connections or the battery terminal
connection for corrosion.
b)
To
check
positive
post
battery
terminal
connection, connect voltmeter from the battery
post to the terminal on cable. Crank the engine.
A voltage reading above 0 volts indicates a poor
connection. Clean the terminal post and cable
end. Tighten bolt.
F-303
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