TM 10-3930-671-24 CHAPTER 3 ORGANIZATIONAL MAINTENANCE 3-1. MAINTENANCE INTRODUCTION. This  section  contains  overhaul  procedures  for  those  reparable  parts  not  covered  by  vendor  manuals.    In  addition  to overhaul procedures for reparable assemblies, this section includes instructions, under the headings of: a. General Removal Instructions b. General Disassembly Instructions c. General Cleaning Instructions d. General Inspection Instructions e. General Repair Instructions f. General Assembly and Installation Instructions These instructions apply to all procedures in this manual. 3-2. GENERAL REMOVAL INSTRUCTIONS. Before removing any part, check Table 2-1, Unit Troubleshooting Symptom Index, or Table 4-1, DS/GS Troubleshooting Symptom Index, to determine if the trouble is actually in that component.  Also, carefully observe the following procedures: a. Before  removing  any  component  of  the  electrical,  hydraulic,  or  fuel  systems,   make   sure   the   system   is   not energized  or  pressurized.    Disconnect  the  battery  ground  cable  and  relieve  all  pressure  from  the  hydraulic  and/or  fuel systems. b. Ensure that adequate clearance exists for removal of the component.  Remove adjacent components to the extent necessary to provide adequate working clearance. c. Before removal, clean exterior parts to remove accumulated mud, tar, grease, or other foreign materials.  This will aid the inspection and disassembly process. d. Use a suitable lifting device with an appropriate chain when lifting heavy objects.  Position and attach lifting device so as to remove all strain from the mounting hardware before hardware is removed. e. To aid in assembly and installation, apply identifying tags to mating ends of electrical, hydraulic, and fuel lines as they are removed or disconnected.  Identify parts of similar configuration to ensure correct installation. f. Note the original position of components before removing.  Be sure the original position is restored. g. Components,  even  though  defective,  should  be  treated  as  valuable  items  because  of  possible  reclamation  or salvage value. 3-3. GENERAL DISASSEMBLY INSTRUCTIONS. a. Keep  work  area  clean  to  avoid  contamination  of  internal  parts.    This  is  especially  important  for  disassembly  of hydraulic components. 3-1

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