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TM 10-3930-671-24
Alternator Installation
Figure 4. V-Belt Tensioning
Alternator Drive (Fan) Belt
1.
Inspect fan belt and pulleys for damage.
2.
Fan belt must not have any cracks or contact
bottom of pulley grooves.
3.
Be sure there is no oil on fan belt.
4.
Fan belt worn, oily or damaged: Clean or
replace as necessary.
5.
Fan belt adjustment not OK: Adjust as
necessary.
Fan Belt Tensioning
NOTE
Particular attention should be paid to V-belt tension, as
slipping belts are the cause of many other problems in
accessory drives as well as in the charging system. Low
belt tension can induce slipping, with resultant excessive
belt and pulley wear, and overheating of the front
alternator bearing.
A slipping belt will not drive the alternator to full output,
eventually leading to battery discharge problems.
A belt which has been slipping will be glazed and
cracked. Such a belt should be replaced.
Excessive belt tension will create an overload condition
in the alternator front bearing and in water pump
bearings.
Fan Belt Tension Specification
Adjust belt tension to 2.5-3.2 lb-ft. (11.1-14.2 N) .20 in
(5.2 mm) deflection at midpoint of span.
1.
The fan belt is tensioned by adjusting the
alternator.
2.
Loosen bolt at alternator adjusting strap, tighten
belt as required, and retighten bolt.
CAUTION
When tensioning fan belt, tighten
drive belt by applying pressure to the
alternator front housing only. DO
NOT apply pressure to the rear
housing or stator.
NOTE
New belts will lose a substantial
amount of the original tension in the
first few hours of operation as the
belt seats into the pulleys and should
be retensioned accordingly.
F-264
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