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TM 10-3930-671-24
Installing & Timing
A New Fuel Injection Pump
WARNING
Bodily Injury may result during the timing
operation of the fuel injection pump n the engine
is running. Do not attempt to adjust the timing
without the pump mounting bolts securely
torqued.
NOTE
To obtain access to the Internal timing marks,
the original manufacturers sell will have to be
broken. These sea is should therefore be
removed only by authorized personnel who must
reseal when the adapter plate or cover is
replaced. Otherwise, the warranty may become
void.
1.
Repeat preceding Steps 1 thru 11 of Reinstalling
& Timing the Original Fuel Injection Pump.
2.
Rotate
crankshaft
until
#1
piston
is
on
compression stroke and timing mark 13°-150
BTDC lines up with the pointer in bell housing or
crankshaft pulley.
NOTE
Be sure that #1 piston is on compression stroke
by turning both push rods by hand, Indicating
both valves are closed.
3.
Remove inspection plate on the injection pump
housing. Turn pump until Line "A" on the drive shaft
lines up with the flat end of the circlip.
4.
Tighten pump mounting bolts.
5.
Rotate
crankshaft
approximately
500
counterclock-wise. Then rotate clockwise,
stopping at 13°- 150 BTDC. Recheck that Line
'A" is still in line with flat end of circlip. If not,
reset.
6.
Replace inspection plate on the injection pump.
7.
Repeat preceding Steps 14 thru 17.
8.
Restamp the pump to adapter scribe marks.
Fuel Recommendations
Diesel fuel selection, handling, and filtration Is of great
importance. The fuel not only supplies the energy for all
the work done by the engine, it also lubricates the parts
of the fuel injection system which operate with very close
tolerances. Fuel that contains water, abrasives, or
sulphur in excess of the recommended specifications
can cause extensive damage to the injection pump and
engine.
Diesel Fuel Specifications
TMD27 diesel engines have been designed and
developed to use No. 1-D (light fuel) and preferably No.
2 (heavy fuel), which can be a cracked residual, a blend
of
preferably
a
straight-run
distillate
having
characteristics including the following selected items:
Cetane Number ......................... 50 desired, 45 minimum
Water and Sediment ............. 0.05% maximum by weight
Total Sulphur ........................................... 0.5% maximum
F-208
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