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TM 10-3930-671-24
Under normal operation or during routine maintenance it
will probably not be necessary to time the injection pump.
However, i the pump is removed or a new pump
installed, it must be timed according to the following
procedures.
Reinstalling & Timing the
Original Fuel Injection Pump
WARNING
Bodily Injury may result during the
timing operation of the fuel injection
pump n the engine Is running. Do not
attempt to adjust the timing without
the pump mounting bolts securely
torqued.
1.
Install new gasket on the pump face and install
pump on the pump adapter plate.
2.
Install adapter plate mounting bolts finger tight.
3.
Install the alignment dowel through gear into the
pump drive shaft.
NOTE
The remaining hole in the pump gear is for timing the
pump to the engine.
4.
Mount the drive gear to the pump drive shaft
using three (3) screws and washers. Tighten
screws to 20-25 lb ft [27-34 Nm] torque.
5.
Install new 0-ring on hub of the pump adapter
plate.
6.
Turn engine crankshaft until #1 cylinder is at
TDC on compression stroke with beveled gear
tooth on the driver gear (mounted behind cam
gear) approximately centered in hole in rear of
gear case.
7.
Remove screw plug in front cover of gear case.
This is for the purpose of installing a timing pin.
Use a 15/64" drill as a timing pin.
8.
Install fuel injection pump and adapter. Turn
pump and pump gear until pump can be installed
with the timing pin (15/64" drill) passing through
the hole in the pump gear.
9.
Rotate the pump adapter plate and align scribe
marks.
10.
Install and tighten adapter mounting bolts and
screws.
11.
Remove the timing pin (15/64" drill) and replace
the screw plug and washer.
12.
Rotate the injection pump to align the scribe
mark on the pump flange and on the pump
adapter plate.
13.
Tighten pump mounting bolts.
14.
Attach high-and low-pressure fuel lines and
hoses.
15.
Attach wire to cut-off solenoid.
16.
Connect throttle control linkage.
17.
Check Operation
NOTE
It is strongly recommended that a
diesel Injection timing light be used
to check Injection timing.
a)
Start engine.
b)
Run engine at 1600 rpm idle.
c)
Check pump timing. Dynamic timing should
be 13°-15° BTDC @ 1600 rpm, no-load.
F-207
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