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TM 10-3930-671-24
3.
Loosen any two injector high-pressure pipe nuts
at the injector end. Set the accelerator to the
fully-open position. Crank engine until clean fuel
(free of air) flows. Tighten nuts.
4.
Check Operation
a)
Energize the glow plugs.
b)
Start the engine.
Fuel Filters
Clark diesels are normally equipped with the fuel filter
installed between the transfer pump outlet and the fuel
injection pump, thus placing the filter on the pressure
side of the transfer pump.
The PM interval for changing the filter element will largely
depend upon the quality and condition of the fuel
available. Under normal conditions, the element should
be replaced every 400 hours. This interval should be
reduced if incidental contamination of the fuel is
experienced.
NOTE
Clean fuel Is a must In diesel operation.
When clean fuel Is not consistently
available,
additional
filters
may
be
required for reliable engine operation.
Electrical equipment, such as starters,
should be protected against fuel damage
during filter replacement and priming.
Fuel Filter Replacement
The fuel filter is a paper-element type. No attempt
should be made to clean the element. It should be
replaced when periodic maintenance is being carried out.
1.
Remove filter bowl.
2.
Discard the dirty element. Remove and discard
the upper and lower element sealing washers
and O-ring from the center stud.
3.
Clean the inside of the bowl and center tube.
4.
Fit the new upper and lower sealing washers.
Install new O-ring on the center stud. Place the
new filter element in position and install the bowl.
Tighten center stud.
5. Vent (bleed) the fuel system (refer to Section 5.3,
Priming the Fuel System).
6. Fuel Injectors
Injectors should be removed (taken out) only if the
engine is malfunctioning, as follows:
1)
Misfiring.
2)
Knocking in one or more cylinders.
3)
Engine overheating.
4)
Loss of power.
5)
Smoky exhaust (black or white).
6)
Increased or excessive fuel consumption.
WARNING
Do not use your hands to check for fuel leakage.
Use a piece of cardboard or paper to search for
leaks. Escaping fluid under pressure can
penetrate the skin causing serious Injury.
Relieve pressure before disconnecting fuel lines.
Tighten
all
connections
before
applying
pressure. Keep hands and body away from
pinholes and nozzles which elect fluids under
high pressure. If Injured by escaping fluid, get
medical attention at once. If any fluid Is injected
into the skin, it must be surgically removed
within a few hours by a doctor familiar with this
type injury or gangrene may result.
1.
When installing injectors in the engine cylinder
head it is essential that a new, correct type heat
shield washer be fitted between the nozzle cap
and the cylinder head.
2.
Tighten injectors evenly to 52 lb ft [71 Nm]
torque.
F-204
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