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TM 10-3930-671-24
Section 7 - Preventive M aintenance
In order to obtain maximum efficiency from your diesel
engine, a definite maintenance program should be setup
and followed. Haphazard maintenance will only lead to
faulty engine performance and shorten engine life. All
moving parts in the engine are subject to wear; however,
wear can be reduced by careful operation and a
planned maintenance program.
In general, diesel engine operation demands careful
attention to the cleanliness of air, fuel and oil and
maintaining coolant operating temperatures of 81°-93°C
(180°-200°F.). The following pages, covering Daily, 50,
250, 400 and 500 hour maintenance, have been worked
out with our field service division as "Minimum
Requirements" to keep your engine in dependable
operating condition.
DAILY PREVENT AT IVE
M AINT ENANCE SCHEDULE
1.
OVERALL VISUAL INSPECTION OF ENGINE
Look for evidence of fluid leaks on floor, cylinder head
and block, indicating loose fuel, oil or water connections-
tighten If found.
2.
CHECK OIL LEVEL OF ENGINE
The dipstick indicates the high and low oil level in the
crankcase-make allowance for additional oil drainage
back into oil pan if engine has not been stopped 15
minutes. The most efficient oil level is between the two
dipstick levels.
IMPORTANT: Do not add oil until oil level
approaches the low mark-then add only enough to
bring it to high level NEVER above. Do not operate
the engine with oil below low level mark.
3.
CHECK RADIATOR
Fill radiator with a clean 50/50 water/anti-freeze mixture
to normal level maintained due to expansion when
heated. Visually inspect fan and belt for condition and
adjustment.
4.
FILL FUEL TANK
Fill fuel tank at end of day's operation to prevent
condensation forming in tank. Clean filler cap and area
around spout before filling to prevent entrance of dust
into fuel system.
5.
CHECK AIR CLEANER
All engines, when operating, consume several thousand
cubic feet of air per hour. Since dusty air is full of
abrasive matter, the engine will soon wear excessively if
the air cleaner does not remove the dust before entering
the cylinders. On any air cleaner, operating environment
dictates the air cleaner service periods. In extremely
dusty operations, this may be once or twice daily. In dust
protected areas the air cleaner should be serviced when
changing oil. One basic type of air cleaner is normally
used-the dry replaceable element type.
DRY-TYPE REPLACEABLE AIR FILTER
Dry-type air filters are standard equipment on many
engines and it is most important that the dirt buildup in
the cartridge does not reduce the air flow sufficient to
cause a noticeable loss in power. They should normally
be serviced every 50 hours in the following steps:
(Extreme conditions will require daily cleaning). Remove
cover and cartridge after removing wing bolt do not allow
dirt to fall into the exposed carburetor.
CAUTION
Do not damage the gasket selling
surface or bend the outer screen
portion
of
the
cartridge
while
cleaning. Replace the cartridge If in
doubt
Clean cartridge by gently tapping flat on a smooth
horizontal surface to loosen and remove the heavier dirt
deposits.
F-163
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