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TM 10-3930-671-24
CAUTION
Check and be sure all connecting
parts,
as
necessary,
have
been
detached from the engine and moved
out of the way and that the hoist and
supporting equipment are safely and
securely attached to engine.
6.
Carefully separate engine from transmission
converter housing by moving engine towards
rear of truck while supporting with chain hoist.
Move engine far enough to allow the torque
converter pilot shaft to slip out of flywheel pilot
hole. It may be necessary to use prybars to
disengage the assemblies. If the assemblies
refuse to part, check to be sure all fasteners
have been removed. Note - The converter stays
with the transmission. Check TA18 transaxles
for converter pilot shaft spacer. Spacer must be
used when reinstalling engine.
7.
Carefully and slowly lift the engine from truck
with the chain hoist. Watch the engine as it is
being moved to avoid bumping against truck and
damaging engine components.
8.
When engine is removed from truck, store it in a
safe manner using adequate blocking to prevent
it from tipping and falling.
Engine Installation
WARNING
All tools and lifting equipment must
be in good condition, meet the load
capacity
requirements
and
have
OSHA labels when required. Tools
with
defects
can
have
failures
causing severe injury or death.
1.
Connect an OSHA approved lifting cradle or
section of lift chain of correct capacity to the
engine lifting eyes, using bolts to fasten the
chain to the eyes. Use a chain hoist to lift and
handle engine.
2.
TA18 transaxle. Be sure the converter pilot shaft
spacer is installed.
NOTE
Align the mating holes for attaching
the flywheel to the transmission
torque converter as close as possible
before
starting
the
engine
installation. If the mounting bolt
holes in each unit are aligned, e.g.,
with the horizontal and vertical axis,
they will be close to alignment when
the units are assembled together.
3.
Be sure the area for installing the engine is
cleared of all wiring, hoses or other obstructions.
4.
Proceed to install engine in approximate reverse
order of removal.
ENGINE INSTALLATION CHECKLIST
1.
Carefully lower engine into truck chassis. Move
engine forward to assemble to transaxle.
2.
Install flywheel housing or mounting plate to
transmission housing attachment.
3.
Install engine flywheel to torque converter
attachment.
4.
Install front engine support mountings.
5.
Install fuel line(s) to engine.
6.
Assemble accelerator control rod to carburetor
or fuel control. Reconnect choke control wire
(gasoline).
7.
Reconnect wiring connections to alternator,
starter, starter relay, coil, and engine sending
units.
Reconnect
wiring
harness(es),
as
necessary.
8.
Install radiator.
9.
Install transmission cooling lines to the radiator.
10.
Install
upper
and
lower
radiator
hoses.
Reconnect coolant overflow line to radiator. Fill
radiator with specified coolant.
11.
Install
radiator
upper
support,
engine
compartment sound seal plate, sound seals, and
radiator cover trim.
12.
Install and reconnect exhaust pipe to engine.
Install muffler and tail pipe assembly.
13.
Install air cleaner assembly. Reconnect intake
air cleaner hose.
14.
Install or reassemble and tighten main hydraulic
control
valve
mounting
plate.
Reconnect
selected hydraulic lines, as necessary.
15.
Install or tighten firewall. Install main hydraulic
valve cover.
16.
Install top hood and seat assembly.
17.
Install counterweight.
18.
Install overhead guard.
19.
Install battery, as necessary. Reconnect battery
(+) cable to starter connection. Reconnect
battery ground (-) cable to engine connection
last.
20.
Install floor boards. Install side doors. Close
engine compartment.
21.
After engine installation is completed, be sure to
check all fluid levels e.g., engine oil, coolant,
hydraulic fluid, etc.
F-117 (F-118 blank)
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