TM 10-3930-671-24 4.9. Engine Air Cleaner Air Cleaner Maintenance ................................................................................F-103 Air Cleaner ..................................................... ................................................F-104 Air Cleaner Assembly .....................................................................................F-105 Air Cleaner Removal ........................................ ..............................................F-106 Air Cleaner Installation ........................................ ...........................................F-106 Canister Dry Air Filter Service ........................................................................F-106 General Procedures The reason for providing an air cleaner for the engine is to  protect  the  engine;  that  is,  to  prevent  abrasive  dust and    dirt    from    entering    the    cylinders    and    causing excessive wear.  All air contains some dust and dirt, but the   industrial   environment   in   which   many   lift   trucks operate  can  contain  an  extremely  high  concentration  of abrasive    dust,    loose    fibers,    or    other    contaminants. Without an air filter (or with an air filter element or hoses and clamps that are damaged and leaking), engine wear life  can  be  shortened  dramatically.    For  example,  a  1/4 teaspoon of dust per hour can ruin  an  engine  in  one,  8- hour day. A clogged air filter will cause engine power loss and poor fuel economy. It  is,  therefore,  extremely  important  to  properly  service the  air  cleaner  on  a  regular  basis  and  to  maintain  the engine  air  intake  system  in  a   clean,   secure   condition (tight connections and good hoses without leaks). The    operating    environment    dictates    the    air    cleaner service  periods.    In  extremely  dusty  or  dirty  operations, this may be as often as once or twice daily. Air Cleaner Maintenance In  general,  it  is  recommended  to  replace  the  engine  air filter element every 50 to 250 hours of engine operation, depending upon the application and operating conditions, except as noted below. CAUTION Be careful when inspecting or replacing    the    air    filter    element    to prevent  loose  dirt  from  entering  the engine   air   intake   housing   or   hose. Damage to engine may result. NOTE Truck    air    cleaner    should     not     be serviced    unless    the    air    restriction indicator  shows  service  is  required. Do not "over- service." 1. Inspect   the   air   filter   element   for   damage   and contamination (excessive dirt build-up and clogging).  Replace, as required. 2. When   replacing   the   air   filter   element,   always inspect  the  air  intake  passages  for  evidence  of dirt   build-up.      Clean   (wipe   out)   the   housing. Remove  and  clean  the   hose   to   carburetor   air horn, as necessary. 3. Check   air   cleaner   mounting   and   connections. Be    sure    the    air    cleaner    hose    is    securely connected (not loose or leaking). F-103

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