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TM 10-3930-671-24
TMD27 (2.7 L) Engine Procedures
Refer to Page 4.5-2, General Procedures for Valve Clearance Check and Adjustment.
Firing Order:
1-3-4-2
Valve Clearance Settings, Warm:
INT
.014 in. (0.36 mm)
EXH
.018 in. (0.46 mm)
Reference Section 2.1, Service Specifications.
1.
Check and adjust valve clearance with engine
warm and not running. Warm engine up if
necessary.
2.
Disconnect the fuel shutoff solenoid. Remove
fuel injectors.
3.
By inspection of your engine, disassemble any
components which must be removed and/or
moved out of the way before removing the
rocker cover.
4.
Remove crankcase oil filler cap with rocker
cover breather (PCV) hose. Clean around valve
cover before removing.
5.
Remove the rocker cover bolts and washers.
Remove rocker cover and gasket. Inspect cover
and gasket for damage. Replace gasket, as
needed.
6.
IMPORTANT - Check and retighten cylinder
head bolts to correct torque specification before
adjustment
of
tappets.
Follow
numerical
sequence
shown
above.
Hand
torque
to
following specifications:
Engine Cylinder Head Bolt
Torque Specs
(Cold)
Bolt Size
M10
50-55 lb-ft (68-75 Nm)
M12
90-95 lb-ft (122-129 Nm)
(Warm)
M10
45-50 lb-ft (61-68 Nm)
M12
80-85 lb-ft (109-115 Nm)
Reference Section 2.1, Service Specifications.
7. Check and adjust valve clearances in same
sequence as engine firing order: 1-3-4-2.
8. Reassemble valve cover and accessories.
9. Install fuel injectors using new heatshield
washers.
Tighten
injectors
to
torque
specification: 52 Ib-ft (70 Nm). Connect fuel
lines. Bleed fuel system.
F-81 (F-82 blank)
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