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TM 10-3930-671-24
Troubleshooting Guide
Starting fluids or aids such as ether or gasoline must not be used in a diesel
engine air intake system. The use of these fluids will cause severe internal engine
damage and/or bodily injury.
A.
Engine Wont Turn Over
1.
Dead or weak battery
Recharge or replace battery.
2.
Inadequate battery capacity
Replace battery.
3.
Poor ground connection
Inspect, clean, tighten ground cable.
4.
Loose or faulty wiring connections
Clean, tighten, repair connections.
5.
Starting switch faulty
Replace switch or relay.
6.
Faulty neutral start switch
Replace.
7.
Starter motor defective
Check brushes, commutator, drive spring, and mounting bolts
(ground).
8. Internal engine seizure
Turn engine manually. If unable to do this, check for foreign
objects in gears, on top of piston, or for piston seizure.
B.
Engine Turns But Wont Start
1. Fuel shut-off solenoid failure
Using voltmeter, check solenoid with key switch in RUN position.
If voltage: replace solenoid. No voltage: check for opening in
wiring to solenoid.
2.
No fuel supply to pump
Fill fuel tank or open shut-off valve.
3.
Air in fuel injection lines
Check connections and bleed fuel system.
4.
Clogged or dirty fuel filters
Disassemble and clean primary filter and replace secondary filter
if clogged.
5.
Air filter plugged
Replace.
6.
Cranking speed slow (under 250 rpm)
Recharge or replace battery; check starter and repair, if
necessary.
7. Water in diesel fuel
Drain fuel system; refill with clean fuel or strain fuel through
chamois and bleed system.
8.
Wrong injection pump timing
Retime pump to engine per specifications.
9.
Low compression pressure
See recommendations under item G.
10. Glow plugs faulty or inoperative
Replace or repair.
F-68
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