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TM 10-3930-669-34
WARNING
Fuel is very flammable and can explode easily. To avoid serious injury or death, keep fuel
away from open fire and keep fire extinguisher within easy reach when working with fuel. Do
not work on fuel system when engine is hot. Fuel can be ignited by hot engine. When
working with fuel, post signs that read NO SMOKING WITHIN 50 FEET (15 m).
Pressure test procedure results in fuel under high pressure. Be sure that pressure test
gauge is connected properly and use safety shield during test. Failure to do so may result in
injury to personnel.
INJECTION PUMP PRESSURE TEST
(1) Remove cab (TM 10-3930-669-20).
(2)
Disconnect throttle cable (TM 10-3930-669-20).
(3)
Position control lever to maximum position.
(4)
Remove pump cover (Para 4-5).
(5)
Tag and disconnect injection pump injector line
one at a time.
(6)
Connect injection pump tester gauge to injection
pump port fitting.
(7)
Install pressure plug in No. 1 injector line.
(8)
Open bleeder valve on back of test gauge.
(9)
With aid of an assistant using retainer, turn
crankshaft clockwise until pump element to be tested is
at the bottom of its stroke.
(10)
Using pump lever, lift plunger to bleed air from
pressure gauge. Close bleeder valve.
(11)
Hold shutoff solenoid in open position and pump
lever until pressure gauge reads 2,175 psi (14,997 kPa).
(12)
Observe pressure gauge for 60 seconds.
(a)
If 145 psi (1,000 kPa) or higher is
not measured, perform Steps (14)
and
(15)
below
and
replace
injection pump (Para 4-5).
(b)
If 145 psi (1,000 kPa) or higher is
measured, go to step (13) below.
(13)
Hold shutoff solenoid in open position and pump
lever until pressure gauge reads 5,075 psi (34,992 kPa).
(a)
If 5,075 psi (34,992 kPa) cannot be
measured, perform Steps (14) and
(15) below and replace injection
pump (Para 4-5).
(b)
If 5,075 psi (34,992 kPa) can be
measured, repeat steps (5) through
(13) above for remaining elements.
If all elements are OK, perform
Steps (14) and (15) below and go
to Step 2 of this Fault,
(14)
Remove injection pump tester gauge from pump
port fitting.
(15)
Install pump cover.
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