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TM 10-3930-669-34
Fuel is very flammable and can explode easily. To avoid serious injury or death, keep fuel
away from open fire and keep fire extinguisher within easy reach when working with fuel.
Do not work on fuel system when engine is hot. Fuel can be ignited by hot engine. When
working with fuel, post signs that read NO SMOKING WITHIN 50 FEET (15 m).
Pressure test procedure results in fuel under high pressure Be sure that pressure test
gauge is connected properly and use safety shield during test. Failure to do so may result
in injury to personnel.
INJECTION PUMP PRESSURE TEST
(1)
Remove cab (TM 10-3930-669-20).
(2)
Disconnect throttle cable (TM 10-3930-669-
20).
(3)
Position control lever to maximum position.
(4)
Remove pump cover (Para 4-5).
(5)
Tag and disconnect injection pump injector line
one at a time.
(6)
Connect injection pump tester gauge to
injection pump port fitting.
(7)
Install pressure plug in No. 1 injector line.
(8)
Open bleeder valve on back of test gauge.
(9)
With aid of an assistant using retainer, turn
crankshaft clockwise until pump element to be
tested is at the bottom of its stroke.
(10)
Using pump lever, lift plunger to bleed air from
pressure gauge. Close bleeder valve.
(11)
Hold shutoff solenoid in open position and
pump lever until pressure gauge reads 2,175
psi (14,997 kPa).
(12)
Observe pressure gauge for 60 seconds.
(a) If 145 psi (1,000 kPa) or higher is not
measured, perform Steps (14) and (15)
below and replace injection pump (Para 4-
5).
(b)
If 145 psi (1,000 kPa) or higher is measured,
go to step (13) below.
(13)
Hold shutoff solenoid in open position and
pump lever until pressure gauge reads 5,075
psi (34,992 kPa).
(a)
If 5,075 psi (34,992 kPa) cannot be
measured, perform Steps (14) and (15)
below and replace injection pump (Para 4-
5).
(b)
If 5,075 psi (34,992 kPa) can be measured,
repeat steps (5) through (13) above for
remaining elements. If all elements are OK,
perform Steps (14) and (15) below and go to
Step 2 of this Fault.
(14)
Remove injection pump tester gauge from
pump port fitting.
(15)
Install pump cover.
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