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TM 10-3930-669-20
CHAPTER 7
ELECTRICAL SYSTEM MAINTENANCE
Para
Contents
Page
7-1
Introduction................................................................................................................................................7-2
7-2
Alternator Replacement .............................................................................................................................7-3
7-3
Alternator Belt Adjustment .........................................................................................................................7-6
7-4
Alternator Belt Replacement ......................................................................................................................7-8
7-5
Voltage Regulator Replacement ................................................................................................................7-11
7-6
Starter Assembly Replacement..................................................................................................................7-12
7-7
Glow Plug Replacement ............................................................................................................................7-14
7-8
Instrument Panel Replacement..................................................................................................................7-16
7-9
General Gauge Replacement ....................................................................................................................7-20
7-10
Hour Meter Replacement...........................................................................................................................7-23
7-11
Air Restriction Indicator Gauge Replacement.............................................................................................7-25
7-12
Cab Heater Blower Switch Replacement....................................................................................................7-27
7-13
Glow Plug Switch Replacement .................................................................................................................7-29
7-14
Engine Switch Replacement ......................................................................................................................7-31
7-15
Main Power Switch Replacement...............................................................................................................7-33
7-16
Front/Rear Lights Switch Replacement ......................................................................................................7-35
7-17
Master Cylinder Pressure Switch Replacement..........................................................................................7-37
7-18
Brake Switch Replacement ........................................................................................................................7-39
7-19
Transmission Speed Selector/Wiper Switch Replacement .........................................................................7-41
7-20
Transmission Shift Lever Replacement......................................................................................................7-44
7-21
Transmission Control Switch Replacement ................................................................................................7-46
7-22
Engine Temperature Switch Replacement .................................................................................................7-50
7-23
Drive Axle Oil Temperature Switch Replacement ......................................................................................7-51
7-24
Transmission Inching Valve Replacement .................................................................................................7-53
7-25
Gauge Lamp Replacement ........................................................................................................................7-55
7-26
Front/Rear/Mast Light Lamp Replacement.................................................................................................7-57
7-27
Taillight Lamp Replacement ......................................................................................................................7-58
7-28
Front Work Light Replacement ..................................................................................................................7-59
7-29
Rear Work Light Replacement...................................................................................................................7-61
7-30
Mast Light Replacement ............................................................................................................................7-63
7-31
Taillight/Stoplight Replacement .................................................................................................................7-65
7-32
Cab Interior Light Replacement .................................................................................................................7-67
7-33
Fuse, Relay, Diode, and Buss Bar Replacement........................................................................................7-69
7-34
Fuse Panel Replacement...........................................................................................................................7-74
7-35
Fuel Level Sensor Replacement ................................................................................................................7-77
7-36
Fuel Shutoff Solenoid Replacement...........................................................................................................7-80
7-37
Drive Axle Cooling Fans Replacement/Repair ...........................................................................................7-82
7-38
Shunt Assembly Replacement ...................................................................................................................7-85
7-39
Broken Belt Indicator Replacement............................................................................................................7-89
7-40
Broken Belt Sensor Replacement ..............................................................................................................7-91
7-41
Engine Oil Temperature Sensor Replacement ...........................................................................................7-92
7-42
Engine Oil Pressure Sensor Replacement .................................................................................................7-94
7-43
Transmission Oil Temperature Sensor Replacement .................................................................................7-96
7-1
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