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TM 10-3930-669-20
4-2. INJECTOR REPLACEMENT.
This task covers:
a.
Removal
b.
Installation
INITIAL SETUP
Tools and Special Tools
Tool Kit, General Mechanic's: Automotive
(Item 1, Appendix B)
Wrench, Torque (0 to 175 lb-ft [0-237 Nm])
(Item 2, Appendix B)
Wrench, 20 mm (Item 2, Appendix B)
Cloth, Lint-Free (Item 6, Appendix C)
Fuel Oil, Diesel (Item 9, Appendix C)
Equipment Condition
Engine OFF (TM 10-3930-669-10)
Parking brake applied (TM 10-3930-669-10)
Wheels chocked (TM 10-3930-669-10)
Cab positioned for service (Para 15-2)
Fuel pipes removed (Para 4-5)
a.
Removal
WARNING
Fuel is very flammable and can explode easily. To avoid serious injury or death, keep fuel
away from open fire and keep fire extinguisher within easy reach when working with fuel.
Do not work on fuel system when engine is hot. Fuel can be ignited by hot engine. When
working with fuel, post signs that read NO SMOKING WITHIN 50 FEET (15 m).
Injector nozzle pressure is 1,784 psi (12,301 kPa) and can penetrate deeply into the flesh.
Injury or death to personnel could result.
NOTE
All four injectors are removed the same way. No. 2 injector is shown removed.
(1)
Loosen cap screw (1) on injector (2).
(2)
Remove injector (2) from cylinder head (3).
(3)
Remove heat shield (4) from cylinder head (3).
4-2
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