| |
TM 10-3930-669-20
2-24. GENERAL INSPECTION INSTRUCTIONS .
a.
Cleaning. Clean all parts before inspection. Check for defects such as physical distortion, wear, cracks, and
burrs. If any defect is found, correct it before assembly.
b.
Sealing Surfaces. Inspect all surfaces in contact with grease, packings, or seals for nicks and burrs. If any
defect is found, correct it before assembly.
c.
Bearings. Inspect bearings for rusting, pitting, rolling, peening, scoring, burning, brinnelling, and fatigue
cracking.
d.
Gear and Splined Shafts. Inspect gears and splined shafts for wear, pitting, rolling, peening, scoring,
burning, brinnelling, and fatigue cracking.
e.
Tubing and Hoses. Inspect all hose surfaces for broken or frayed fabric. Check for breaks caused by sharp
kinks or contact with other parts of the forklift. Inspect copper tubing lines for kinks. Inspect fitting threads for damage.
Replace any defective parts. After assembly and during initial forklift operation period, check for leaks.
f.
Electrical Parts. Inspect all wiring harnesses for broken, chafed, or burned wiring. Inspect all terminal
connectors for loose or broken parts.
g.
Metal Parts. Visually inspect all castings and weldments for cracks. Parts that carry a great load should
receive magnetic particle inspection. Critical non-ferrous parts may be inspected with fluorescent penetrant.
h.
Drain Plugs. When removing drain plugs from transmission, engine, hydraulic system components, or axle
differential and planetary hubs, check amount of sediment on plugs. Accumulations of grit or fine metal particles may
indicate actual or potential component failure. A few fine particles are normal. This inspection helps to determine if
there are defective parts prior to internal inspection of the component and to predict degradation of the equipment.
2-25. GENERAL REPAIR INSTRUCTIONS .
a.
Burrs. Remove burrs from surface with a fine-cut file or crocus cloth.
b.
Exterior Parts. Chassis and exterior painted parts may be resurfaced when paint is damaged or where parts
have been repaired.
NOTE
Polished or machined steel parts not protected by cadmium, tin, copper, or other plating or
surface treatments require protection. Bare metal surfaces must be free of moisture when
protective coating is applied.
c.
Protecting Parts. Protect bare steel surfaces from rust when not actually undergoing repair work. Dip parts
in, or spray them with, corrosion preventive compound. Aluminum parts may require protection in atmospheres having a
high salt content.
2-492
|