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TM 10-3930-669-20
CAUTION
Use proper sized test leads when checking for resistance, continuity, or
voltage at connectors or damage to equipment can result.
NOTE
· Multimeter leads must remain in contact with the circuit being tested for a minimum of three
seconds to obtain a reading.
· If your multimeter does not operate in the way described in the following steps, learn how it
operates before performing troubleshooting.
· The piece of electrical test equipment used will be referred to as the "multimeter." The
multimeter's red test lead will be referred to as the "positive (+) multimeter lead." The
multimeter's black test lead will be referred to as the "negative (-) multimeter lead."
(1) Resistance and Continuity Measurements.
(a) Connect positive (+) multimeter lead to multimeter VOLT-OHM connector. Connect negative (-)
multimeter lead to multimeter COM connector. When the multimeter leads are separated or are measuring a circuit with
no continuity, the multimeter will indicate "OL" (Over Limit) on its display. When multimeter leads are connected
together, multimeter should display "0," indicating a continuous circuit with no (zero) resistance.
(b) Set multimeter function/range switch to the desired ohm position. If the amount of the expected
resistance is not known, set the switch to the highest range, then reduce until a satisfactory reading is obtained. If only
continuity is to be checked, without regard to resistance, set the multimeter function/range switch to the highest ohm
range.
(c) Always turn the main power switch to the OFF position before connecting multimeter leads to a circuit
unless instructed to do otherwise in the troubleshooting procedure.
(d) Connect multimeter leads to the circuit being checked. The multimeter leads must only contact the
point of measurement to ensure an accurate reading.
(e) Read the resistance value displayed on the multimeter.
(f) Disconnect multimeter leads from circuit.
(g) Turn off multimeter.
(2) Voltage Measurements. The forklift is equipped with a 24-volt electrical system. Troubleshooting procedures
will reference 24 vdc measurements; however, these values can vary depending on battery conditions and if the engine
is running or not. If battery voltages are below 12 vdc, charge batteries.
(a) Connect positive (+) multimeter lead to multimeter VOLT-OHM connector. Connect negative (-)
multimeter lead to multimeter COM connector.
(b) Set the function/range switch to the setting closest to, but not below, 24 vdc. If multimeter is
equipped with a DC-AC switch, set the switch to the DC position.
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