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TM10-3930-660-34
to the piston pump inlet port and returns to the reservoir through the frame tilt valve.
By moving the frame tilt valve lever forward, the cylinder is extended and tilts the machine to the left. Oil flows to the
counterbalance valve for the head end of the cylinder, unseats the ball check, and enters the cylinder. Pressure in the
head end begins to increase because oil in the rod end of the cylinder is trapped; the rod end counterbalance valve is
closed and ball is seated. The pressure in the head end pilots open the counterbalance valve for the rod end. Oil can now
flow from the rod end of the cylinder, allowing the cylinder to extend. Oil from the rod end of the cylinder continues on to
the piston pump inlet port and returns to the reservoir.
Moving the frame tilt valve rearward, the cylinder is retracted and tilts the machine to the right. Oil flows to the rod end of
the cylinder and pilots open the head end counterbalance valve. Oil flows through the tilt cylinder in the opposite direction
of the tilt left function. Oil from the head end is routed to the piston pump inlet port and the reservoir.
All counterbalance valves in hydraulic cylinders also serve as a safety device in case of hose burst or power loss. The
counterbalance valves require pressure to pilot them open which will then allow oil to flow. If pressure is removed the
counterbalance valve closes and stops the oil from flowing; the cylinder is locked up.
c.
Boom Hoist System. The boom hoist function is controlled by the hydraulic joystick and the main valve. Pilot oil
for the hydraulic joystick is routed through the shuttle valve from the piston pump. The pilot return oil is routed to the
hydraulic reservoir.
As the hydraulic joystick is moved towards the rear, pilot pressure oil is allowed to flow into the left bottom pilot port of the
main valve. The pilot pressure oil pushes the left (boom) spool up, allowing oil to flow through the main valve to the lower
work port for the hoist cylinders. Oil flows to the counterbalance valve in the cylinders, unseats the ball check, and enters
the head end of the cylinders. The oil pressure pushes the pistons up extending the cylinders, thereby raising the boom.
Oil in the rod end of the cylinders is routed through ball check of the flow control, the main valve and to the reservoir
through the hydraulic filter.
With the hydraulic joystick in the center position, the pilot oil flow is blocked and each valve in the joystick is connected to
the return line to the hydraulic reservoir- The spools of the main control valve are kept in the center position by springs
which provides passage for the oil through the valve and back to the reservoir through the hydraulic filter.
As the hydraulic joystick is moved forward, pilot pressure oil is allowed to flow into the left top pilot port of the main valve.
The pilot pressure oil pushes the left (boom) spool down, allowing oil to flow through the main valve and orifice of the flow
control valve to the rod end of the hoist cylinders. Oil pressure pilots open the counterbalance valve to allow oil in the head
end of the hoist cylinders to flow through the main valve and to the reservoir through the hydraulic filter. The orifice
controls the rate at which the cylinders are retracted. Boom is lowered at the same rate whether the forks are carrying a
load or not.
16-5
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