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TM10-3930-660-34
4-3.
FUEL INJECTOR - TEST/REPLACE (Contd)
a. Connect injector to fuel injector test set.
b. Open valve and operate pump lever at a
rate of one stroke per second while
observing test pressure gauge.
c. Spray must begin at a pressure of
3553+73 psi.
d. If spray does not begin within pressure
range specified in STEP c, change
thickness of shims (20). Adding shims
will increase opening pressure. Remove
shims to decrease opening pressure.
e. Check for well atomized spray pattern.
2. LEAKAGE TEST.
a. Use same test setup as for opening
pressure test (STEP 1, above).
b. Open valve on test set.
c. Operate pump lever as necessary to
hold pressure at a level about 290 psi
below opening pressure noted in STEP
1c, above.
d. No drops must fall from nozzle tip for a
period of 10 seconds, while maintaining
pressure specified in STEP 2c, above.
If drops do appear within 10 seconds,
replace injector.
3. CHATTER TEST.
a. Use same test setup as for opening
pressure test (STEP 1, above).
NOTE
Do not evaluate used nozzles at lower
pumping rates. A used nozzle is serviceable if
it passes the leakage test, chatters audibly at
higher pumping rates and uniformly atomizes
fuel.
4-7
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