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 TM 10-3930-660-24-1
CAB WIRING HARNESSES MAINTENANCE - CONTINUED
0109 00
REPAIR
NOTE
If three or more of the wires in a wiring harness have been repaired or replaced, replace complete harness.
1.
Replace any broken terminal rings or connectors.
2.
Disconnect broken wire at both ends.
3.
Cut insulation back approximately 4 in. (102 mm).
4.
Cut replacement wire to required length and install proper terminals.
5.
Route replacement wire along wiring harness, securing wire with tie wraps or electrical tape.
6.
Connect replacement wire to original connection points.
7.
Test circuit function.
REMOVAL
NOTE
If an individual wire in a wiring harness is broken, it is not necessary to replace entire harness. Refer to
Repair.
1.
Note connection points of all terminal rings and single connectors on wiring harness. Disconnect terminal rings and sin-
gle connectors.
2.
Disconnect four plug-type connectors.
3.
Remove all clamps that secure wiring harness to cab structure.
INSTALLATION
1.
Route new wiring harness in same path as old wiring harness.
2.
Install cable clamps in original locations.
3.
Connect four plug-type connectors.
Connect individual terminal rings and single connectors as tagged during removal. Refer to Schematic Diagram (WP
4.
5.
Connect battery cables (WP 0107 00).
6.
Test all circuits to confirm proper installation of wiring harness.
0109 00-2
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