TM 10-3930-659-34 3-7. DCA AND TK MODE TESTING (Con’). Table 3-2.  M544E Forklift Truck Test Card. VTM VTM Limits Measurement Test Offset Operating Connections Name No Limits Condition Required Min. Norm Max. Units Engine rpm Engine Idle (average) 10 ---- Speed DCA: Cable W1 825 825-875 875 rpm (average) Power Test 12 ---- Low Engine DCA: Cable W1 2300 2400-2700 2400 rpm Idle Speed Fuel Supply Engine Idle Pressure 24 ---- Speed DCA: Cable W1 2 2-8 8 psi Fuel Filter Pressure Engine Idle Drop (pass/fail) 26 ---- Speed DCA: Cable W1 Pass/Fail Fuel Solenoid Voltage 27 ---- Engine Off DCA: cable WI 20 20-28 28 V dc Battery Voltage 67 ---- Engine Off DCA: Cable W1 26 26-29 29 V dc Starter Motor Voltage 68 ---- Cranking DCA: Cable W1 20 20-22.5 24.5 V dc Starter Motor Solenoid Voltage 70 ---- Cranking DCA: Cable WI 20 20-22.5 24.5 V dc Starter Motor Current (average) 71 ---- Crank on GO DCA: Cable W1 100 100-750 1000 amps Starter Motor Current (first peak) 72 ±225 Crank on GO DCA: Cable W1 100 100-2000 2500 amps (peak) Battery Internal Resistance 73 ±225 Crank on GO DCA: Cable W1 0 4-15 25 milliohms Starter Motor Circuit Resistance 74 ±225 Crank on GO DCA: Cable W1 0 0-15 20 milliohms Battery Resistance Change 75 ±225 Crank on GO DCA: Cable W1 0 0-50 100 milliohms/s ec Alternator Output Voltage 82 ---- 2385 rpm DCA: Cable W1 27.5 27.5-28.5 28.5 V dc Alternator Field Voltage 83 ---- 2385 rpm DCA: Cable W1 24 24-28.5 28.5 V dc Alternator Negative Cable Voltage Drop 84 ---- 2385 rpm DCA: Cable W1 0 0-0.5 0.05 V dc 3-18

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