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TM 10-3930-659-34
Table 3-1. Troubleshooting (Cont).
MALFUNCTION
TEST OR INSPECTION
CORRECTIVE ACTION
WARNING
Diesel fuel is combustible. DO NOT smoke or allow open flame near fuel tank. Failure to follow this
warning will result in death or serious injury to personnel. If you are burned, immediately seek medical
aid.
Step 3. Test fuel injection pump (see STE/ICE Test No. NG31).
Replace damaged fuel injection pump (see paragraph 4-24).
5. ENGINE EMITS EXCESSIVE BLUE OR WHITE EXHAUST SMOKE.
WARNING
Diesel fuel is combustible. DO NOT smoke or allow open flame near fuel tank. Failure to follow this
warning will result in death or serious injury to personnel. If you are burned, immediately seek medical
aid.
Step 1. Remove and test fuel injection nozzles (see paragraph 4-23).
Replace damaged fuel injection nozzles (see paragraph 4-23).
Step 2. Perform engine assembly compression test (see paragraph 4-1).
Replace damaged cylinder head gasket (see paragraph 4-5).
Replace damaged compression ring, oil control ring, and oil ring expander (see
paragraph 5-3).
Step 3. Inspect valve seat inserts for wear and damage (see paragraph 4-6).
Replace damaged valve seat inserts (see paragraph 4-6).
Step 4. Inspect cylinder liners for excessive wear, and compression ring, oil control ring, and oil ring expander
for damage.
Replace damaged cylinder liners (see paragraph 5-2), and damaged compression ring, oil
control ring, and oil ring expander (see paragraph 5-3).
6. ABNORMAL ENGINE NOISE.
Step 1. Inspect turbocharger for wear and damage by spinning turbocharger turbine wheel and listening
for noisy bearings or turbine wheel rubbing in center housing.
Replace damaged turbocharger (see paragraph 4-25).
Step 2. Inspect pushrods for bends or rocker arm shafts for wear (see paragraph 4-12).
Replace damaged pushrods (see paragraph 4-12).
Replace damaged rocker arm shafts (see paragraph 4-12).
3-6
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