TM 10-3930-659-34 Section II.  TURBOCHARGER MAINTENANCE 5-8. TURBOCHARGER TEST AND REPAIR. This Task Covers: a. Bearing Clearance and End Play Test c. Assembly b. Disassembly Initial Setup: Equipment Conditions: Materials/Parts: · Turbocharger removed (see paragraph 4-25). · Rags (Item 43, Appendix B) · Dry cleaning solvent (Item 47, Appendix B) Tools/Test Equipment: · One locknut · One preformed packing · General mechanic’s tool kit (Item 71, Appendix E) · Compressor unit (Item 16, Appendix E) General Safety Instructions: · Dial indicator set (Item 19, Appendix E) · Dry cleaning solvent is flammable and must not be · Machinist’s vise (Item 76, Appendix E) used near open flame.  Use only in a well-ventilated · Torque wrench, 0-300 Ib.-in.  (Item 80, Appendix E) area. · Turbocharger turbine wheel holding fixture (Fig- · Compressed air used for cleaning purposes should ure C-3, Appendix C) never exceed 30 psi (207 kPa). a.           BEARING CLEARANCE AND END PLAY TEST I WARNING · Dry  cleaning  solvent,  P-D-680,  is  toxic  and  flammable.    Always  wear  protective  goggles  and gloves, and use only in a well-ventilated area.  Avoid contact with skin, eyes, and clothes, and DO NOT breathe vapors.  DO NOT use near open flame or excessive heat.  The solvent’s flash point is 100°F-138°F (38°C-590C).  If you become dizzy while using cleaning solvent, immediately get fresh air and medical help.  If solvent contacts eyes, immediately wash your eyes and get medical aid. · Compressed  air  used  for  cleaning  or  drying  purposes,  or  for  clearing  restrictions,  should  never exceed 30 psi (207 kPa).  Wear protective clothing (goggles/shield, gloves, etc.) and use caution to avoid injury to personnel. 5-55

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