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TM 10-3930-659-34
5-3.
PISTON, CONNECTING ROD, AND CONNECTING ROD BEARING MAINTENANCE (Cont).
11.
Inspect piston pin bushing for cracks, breaks, and excessive wear. Using inside caliper micrometer, measure
inside diameter of piston pin bushing. Inside diameter must be 1.626-1.627 in. (4.130-4.133 cm).
12.
Inspect piston pin for cracks, bends, and breaks. Using outside caliper micrometer, measure outside diameter of
piston pin. Outside diameter must be 0.624-0.625 in. (15.850-15.875 mm).
13.
Subtract measurement taken in step 12 from measurement taken in step 11. Difference is piston pin-to-bushing
clearance. Clearance must be 0.0008-0.0020 in. (0.0203-0.0508 mm).
14.
Inspect connecting rod for cracks, breaks, and damaged threads. Repair damaged threads with die and tap
threading set.
15.
Place connecting rod (9) in vise with jaw caps.
16.
Apply lubricating oil to threads of two bolts (7).
Install main bearing cap (8) on connecting rod
(9) with two bolts. Torque bolts to 55 Ib.-ft. (75
N.m).
17.
Using inside caliper micrometer, measure bore
diameter of connecting rod (9) and main bearing
cap (8). Diameter must be 2.750-2.752 in.
(6.985-6.990 cm).
18.
Remove two bolts (7) and main bearing cap (8)
from connecting rod (9).
19.
Slide upper main bearing (12) in place on
connecting rod (9). Ensure that tang on upper
main bearing fits in locking groove on connecting
rod.
20.
Slide lower main bearing (11) in place in main
bearing cap (8). Ensure that tang on lower main
bearing fits in locking groove on main bearing
cap.
21.
Apply lubricating oil to threads of two bolts (7).
Install main bearing cap (8) on connecting rod
(9) with two bolts. Torque bolts to 55 Ib.-ft. (75
N.m).
22.
Using inside caliper micrometer, measure bore
diameter of lower and upper main bearings (11
and 12). Diameter must be 2.750-2.752 in.
(6.985-6.990 cm).
23.
Remove two bolts (7) and main bearing cap (8) from connecting rod (9).
24.
Remove upper main bearing (12) from connecting rod (9) and lower main bearing (11) from main bearing cap (8).
TA708141
5-28
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