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TM 10-3930-659-34
5-1.
ENGINE BLOCK MAINTENANCE (Cont).
WARNING
Dry cleaning solvent, P-D-680, is toxic and flammable. Always wear protective goggles and
gloves, and use only in a well-ventilated area. Avoid contact with skin, eyes, and clothes, and DO
NOT breathe vapors. DO NOT use near open flame or excessive heat. The solvents flash point is
100°F-138°F (38°C-590C). If you become dizzy while using cleaning solvent, immediately get fresh
air and medical help. If solvent contacts eyes, immediately wash your eyes and get medical aid.
3.
Remove all gasket material from engine block with dry cleaning solvent and dry with clean rags.
4.
Clean all metal parts with dry cleaning solvent and dry with clean rags.
5.
Inspect six fluid restrictors (17) in engine block (1) for damage. Replace if damaged.
WARNING
Compressed air used for cleaning or drying purposes, or for clearing restrictions, should never
exceed 30 psi (207 kPa). Wear protective clothing (goggles/shield, gloves, etc.) and use caution to
avoid injury to personnel.
6.
Clean six fluid restrictors (17) with nonelectrical wire and compressed air.
NOTE
Main bearing caps and thrust bearing cap must be Installed in correct numbered location with identifying
arrow facing camshaft side of engine block.
7.
Apply lubricating oil to threads of 12 screws (16). Install six main bearing caps (14) on engine block (1) with 12
washers (15) and screws. Torque screws to 85 lb.-ft. (115 N-m).
8.
Apply lubricating oil to threads of two screws (20). Install thrust bearing cap (18) on engine block (1) with two
washers (19) and screws. Torque screws to 85 lb.-ft. (115 N-m).
9.
Using inside caliper micrometer, measure inside diameter of main bearing bores and thrust bearing bore.
Measurement must be 3.325-3.326 in. (8.446-8.448 cm). If either main bearing bore or thrust bearing bore is not
within specification, replace engine block (1).
10.
Remove two screws (20), washers (19), and thrust bearing cap (18) from engine block (1).
11.
Remove 12 screws (16), washers (15), and six main bearing caps (14) from engine block (1).
5-4
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