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TM 10-3930-659-34
Section II. GENERAL MAINTENANCE INSTRUCTIONS
Paragraph
Page
Number
Paragraph Title
Number
2-4
General .............................................................................................................................................
2-2
2-5
Work Safety ......................................................................................................................................
2-3
2-6
Cleaning Instructions ........................................................................................................................
2-3
2-7
Preservation of Parts ........................................................................................................................
2-5
2-8
Painting .............................................................................................................................................
2-5
2-9
Inspection Instructions ......................................................................................................................
2-5
2-10
Disassembly and Assembly Instructions ..........................................................................................
2-6
2-11
Repair Instructions ...........................................................................................................................
2-6
2-12
Lubrication Instructions ....................................................................................................................
2-7
2-13
Application of Adhesives ................................................................................................................
2-7
2-14
Standard Tool Requirements ...........................................................................................................
2-8
2-15
Tagging Wires and Hoses ..............................................................................................................
2-8
2-16
Soldering ..........................................................................................................................................
2-9
2-17
Heat Shrinkable Tubing ....................................................................................................................
2-10
2-18
Electrical Ground Points ...................................................................................................................
2-10
2-19
Lines and Ports ............................................................................................................................
2-11
2-20
Antiseizing Tape .............................................................................................................................
2-11
2-21
Tubes and Compression Fittings .....................................................................................................
2-12
2-22
Lockwire ...........................................................................................................................................
2-12
2-23
Fluid Disposal ...................................................................................................................................
2-13
2-24
Bearing Clearance Gage ..................................................................................................................
2-14
2-25
Service Replacement Parts and Kits ..............................................................................................
2-15
2-26
Multimeter .......................................................................................................................................
2-15
2-27
Welding ............................................................................................................................................
2-21
2-28
Hydraulic System Warm-up .............................................................................................................
2-21
2-4.
GENERAL.
a. These general maintenance instructions contain general shop practices and specific methods you must be
familiar with to properly maintain the M544E Forklift Truck. You should read and understand these practices and methods
before performing any Direct Support or General Support Maintenance procedures.
b. Before beginning a task, find out how much repair, modification, or replacement is needed to fix the equipment.
Sometimes the reason for equipment failure can be seen right away and complete teardown is not necessary.
Disassemble equipment only as far as necessary to repair or replace damaged parts.
c. In some cases, a part may be damaged during removal. If the part appears to be good, and other parts behind it
are not defective, leave it in place and continue with the procedure. Here are a few simple rules:
(1) Do not remove dowel pins or studs unless loose, bent, broken, or otherwise damaged.
(2) Do not remove bearings or bushings unless damaged. if you need to remove them to access parts behind,
carefully pull out bearings and bushings.
(3) Replace all gaskets, lockwashers, locknuts, seals, cotter pins, and preformed packings.
2-2
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